Sterling Plumbing 882.00254.00 Operation, Overview, Starting and Stopping the System

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Chapter 4: Operation

4-1 Overview

Your 7/50D Plus or 7/50D controller electrically controls valves and solenoids to convey material from a central location to individual stations as needed. The controller senses demands for material at the stations and responds to the demands in a timely fashion.

This section gives the procedures for using your controller, and it covers tasks that can be carried out with no password or with an operator’s password. The section is divided into four sub-sections:

Starting and stopping the system

Basic tasks: tasks normally carried out by a station operator

Advanced tasks: tasks normally carried out by setup personnel

Alarms: silencing and clearing alarms

Note: Before you carry out any of the procedures in this chapter, the system must be set up as described in the previous chapter.

4-2 Starting and Stopping the System

Note: In an emergency, you can use the power switch on the upper right- hand side of the controller cabinet if a password is required to stop the system and you do not know the password.

Normally, all the stations and pumps you want to use should be enabled before you start the system. When the system is stopped, icons for enabled stations are blue when full and yellow when they need material. Icons for enabled pumps are yellow. Enabling stations and pumps is described on p. 60.

A button to start and stop the system is located in the lower right of the Station Summary, Pump Summary, and Alarm Log screens. When the system is off, the button is red and reads Push to Start System. When the system is on, the button is green and reads Push to Stop System. Depending on the setup at your facility, the system may prompt for a password when you touch this button.

Note: If conveying does not begin when you start the system, check to make sure that all needed pumps are enabled. If they are, check that all needed stations are enabled.

7/50D Plus or 7/50D Controller

Chapter 4: Operation

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Controller Features Standard FeaturesMechanical Features Electrical FeaturesFail Safe Operation Optional FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationSystem Installation Overview UncratingAbout KwikLink Flat Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesInstalling KwikLink Cable Setting Up Mounting Plates Setting Up and Installing Mounting PlatesInstalling Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksSetting Armorblock Addresses Addressing ArmorblocksUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Overview OperationStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceOptions for Station Setup Configurable SettingsMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Appendix WarrantyOptional Components Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix DC Voltage Spare Parts ListReturned Material Policy AC VoltageController Identification Serial Number Tag Safety Tag InformationWarranty Returns Controller Safety TagsSales Department Service DepartmentTechnical Assistance Contact Information Parts Department