Sterling Plumbing 882.00254.00 specifications Preventative Maintenance, Corrective Maintenance

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Chapter 5: Maintenance

5-1 Preventative Maintenance

No preventative maintenance is required on this unit.

5-2 Corrective Maintenance

Network Scanner Module Considerations

The manufacturer includes a network scanner software diskette with your controller; this diskette and instructions are located in your Customer Information Packet. Keep this diskette and the instructions in a safe place.

Should the network scanner module require replacement, use the scanner software to restore the program. You can:

•Purchase a programmed replacement scanner module from the manufacturer

•In extreme cases, you can purchase the module from your local Allen- Bradley dealer and program it yourself with the scanner software diskette; you can also have your A-B dealer do that for you

We suggests that you have a preprogrammed spare network scanner module on hand for such conditions.

7/50D Plus or 7/50D Controller

Chapter 5: Maintenance

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Mechanical Features Standard FeaturesElectrical Features Controller FeaturesSafety Devices and Interlocks Optional FeaturesSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs System Installation Overview InstallationUncrating Mounting the Control PanelElectrical Connections Making Control Panel Power Drop Wiring ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Setting Up Mounting Plates Setting Up and Installing Mounting PlatesInstalling Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsSetting Armorblock Addresses Addressing and Installing ArmorBlocksAddressing Armorblocks ArmorBlock Address RangesUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Overview OperationStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Appendix WarrantyOptional Components Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Returned Material Policy Spare Parts ListAC Voltage DC VoltageWarranty Returns Safety Tag InformationController Safety Tags Controller Identification Serial Number TagTechnical Assistance Contact Information Service DepartmentParts Department Sales Department