Sterling Plumbing 882.00254.00 specifications Table of Contents

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Table of Contents

CHAPTER 1: SAFETY		6
1-1 How to Use This Manual		6
	Safety Symbols Used in this Manual	6
1-2	Warnings and Precautions	7
1-3	Responsibility	8
	General Responsibility	8
	Operator Responsibility	9
	Maintenance Responsibility	9
	Reporting a Safety Defect	9
CHAPTER 2: FUNCTIONAL DESCRIPTION		10
2-1 Models Covered in This Manual		10
2-2	General Description	10
2-3	Standard Features	11
	Mechanical Features	11
	Electrical Features	11
	Controller Features	11
2-4	Optional Features	12
2-5 Safety Devices and Interlocks		12
	Safety Circuit Standards	12
	Fail Safe Operation	12
	Safety Device Lock-Outs	13
CHAPTER 3: INSTALLATION		14
3-1	Uncrating	14
3-2 Mounting the Control Panel		14
3-3	System Installation Overview	14
3-4	Electrical Connections	15
	Making Control Panel Power Drop Wiring Connections	15
	Running KwikLink™ Cables	15
	Setting Up and Installing Mounting Plates	17
	Terminating Cable Runs	18
	Addressing and Installing ArmorBlocks™	20
	Installing KwikLink™ Connectors	23
	Connecting the Controller to the Network	24
	Connecting the Power Supply Enclosure to the Network	26
	Connecting Vacuum Receivers to the Network	28
	Connecting Vacuum Pumps and Filter Chambers to the Network	30
	Connecting Central Alarms to the Network	33
3-5	Setup	35
	Setting Up the System	36
	Setting Up Stations	43
	Setting Up Pumps	47
	Finishing Setup: Setting Up Passwords	51
3-6	Initial Startup	53

7/50D Plus or 7/50D Controller

Chapter 1: Safety

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Electrical ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Setting Up Mounting Plates Setting Up and Installing Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing and Installing ArmorBlocks Setting Armorblock AddressesAddressing Armorblocks ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Appendix WarrantyOptional Components Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Spare Parts List Returned Material PolicyAC Voltage DC VoltageSafety Tag Information Warranty ReturnsController Safety Tags Controller Identification Serial Number TagService Department Technical Assistance Contact InformationParts Department Sales Department