Sterling Plumbing 882.00254.00 specifications Installing KwikLink Connectors

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Installing KwikLink™ Connectors

KwikLink connectors let you connect the controller and the power supply to the system. They are also used to electronically terminate power cable and data cable runs.

Just like ArmorBlocks, KwikLink connectors are insulation displacement connectors (IDCs).

Caution! Exercise care when installing Kwiklink connectors. IDC blades on KwikLink connectors are SHARP!

Gently push back any protruding IDC blades before installing flat cables inside.

The KwikLink connector should already be attached to the mounting plate, so the hinge side is down. If not, reinstall it with its proper alignment, along the correct flat cable. See the installation drawing located in your Customer Information Packet for further details.

To install flat cable inside KwikLink connectors:

1.Lay the cable in the hinged base, noting the correct keyed profile; flat edge toward the hinge, keyed edge toward the latch. Make sure that the cable is properly seated inside.

2.Making sure that the cable is completely straight, carefully close the hinged assembly, and apply firm, even pressure until the first latch locks into place.

Note: Make sure that the flat cable is completely straight before continuing!

The latch has two catches; the first loosely holds the connector on the cable, the second requires more pressure to close the connector tightly. The cable must be in the correct position for the connector to close properly.

3.Drive the two screws at the center points about halfway down; first on the latch side, then the hinge side.

4.Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.6 N•m) of torque.

Note: You can only pierce the cable once. Once pierced, the KwikLink connector must not be removed. This insures that the inner conductors are not exposed to the elements.

7/50D Plus or 7/50D Controller

Chapter 3: Installation

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Electrical ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Setting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing and Installing ArmorBlocks Setting Armorblock AddressesAddressing Armorblocks ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Operation OverviewStarting and Stopping the System Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsConfigurable Settings Options for Station SetupMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Warranty AppendixOptional Components Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Spare Parts List Returned Material PolicyAC Voltage DC VoltageSafety Tag Information Warranty ReturnsController Safety Tags Controller Identification Serial Number TagService Department Technical Assistance Contact InformationParts Department Sales Department