Sterling Plumbing 882.00254.00 specifications General Responsibility

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1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its vicinity.

Each individual must take responsibility for observing the prescribed safety rules as outlined. All warning and danger signs must be observed and obeyed. All actual or potential danger areas must be reported to your immediate supervisor.

General Responsibility

No mater who you are, safety is important. Owners, operators and maintenance personnel must realize that every day, safety is a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a negative way following an accident. The following are some of the ways that accidents can affect your production:

Loss of a skilled operator (temporarily or permanently)

Breakdown of shop morale

Costly damage to equipment

Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from the management level. Through this group, the safety program can be continually reviewed, maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

7/50D Plus or 7/50D Controller

Chapter 1: Safety

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Mechanical Features Standard FeaturesElectrical Features Controller FeaturesSafety Devices and Interlocks Optional FeaturesSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs System Installation Overview InstallationUncrating Mounting the Control PanelElectrical Connections Making Control Panel Power Drop Wiring ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Setting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsSetting Armorblock Addresses Addressing and Installing ArmorBlocksAddressing Armorblocks ArmorBlock Address RangesUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Operation OverviewStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsConfigurable Settings Options for Station SetupMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Warranty AppendixOptional Components Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Returned Material Policy Spare Parts ListAC Voltage DC VoltageWarranty Returns Safety Tag InformationController Safety Tags Controller Identification Serial Number TagTechnical Assistance Contact Information Service DepartmentParts Department Sales Department