Sterling Plumbing 882.00254.00 specifications 50D Plus or 7/50D Controller Configurable Settings

Page 78

Name

Description

Options

Default

Material set to n

Number for the material line that should be

Ø –150

0 (= not

 

connected to this station.

 

assigned)

(Material actual)

Display only. Number (address) for the material

 

 

 

line that is actually connected to this station.

 

This information is displayed for your reference

 

 

 

 

in troubleshooting.

 

 

RPV Options

 

 

 

RPV (Remote

This option allows the system to use a remote

disabled,

disabled

Proportioning Valve)

proportioning valve to mix two different

enabled PLC,

 

 

materials, typically virgin and regrind materials,

enabled local

 

 

during a convey cycle. Touching RPV repeatedly

 

 

 

at the Station n Setup screen steps through the

 

 

 

three choices.

 

 

 

Enable this option with PLC control if you will be

 

 

 

adjusting the mix from the controller’s touch

 

 

 

screen.

 

 

 

Enable this option with local control if the station

 

 

 

operator will be adjusting the mix using a timer

 

 

 

box at the station.

 

 

RPV material B

Percentage of the additive material to be

Ø –99%

30%

 

included in the mix. This setting applies only

 

 

 

when RPV is enabled with PLC control. The

 

 

 

system is set up so that, if there are any

 

 

 

inaccuracies in the proportions, the mix will

 

 

 

contain more Material A and less Material B

 

 

 

than specified here.

 

 

Cycle time

Number of seconds for each cycle in depositing

5–999 sec.

10 sec.

 

Material A and Material B during the convey

 

 

 

time. This setting applies only when RPV is

 

 

 

enabled with PLC control. Example: If you set

 

 

 

convey time to 30 seconds, cycle time to 10

 

 

 

seconds, and Material B to 30% (so Material A

 

 

 

is 70%), the system will convey as follows:

 

 

 

Material A for 7 seconds

 

 

 

Material B for 3 seconds (end cycle 1)

 

 

 

Material A for 7 seconds

 

 

 

Material B for 3 seconds (end cycle 2)

 

 

 

Material A for 7 seconds

 

 

 

Material B for 3 seconds (end cycle 3)

 

 

 

In a volume-fill station, a cycle will be truncated

 

 

 

before completion if the station becomes full.

 

 

 

The cycle time should divide evenly into the

 

 

 

convey time.

 

 

7/50D Plus or 7/50D Controller

Chapter 6: Configurable Settings

77

Image 78
Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Electrical Features Standard FeaturesMechanical Features Controller FeaturesSafety Circuit Standards Optional FeaturesSafety Devices and Interlocks Fail Safe OperationSafety Device Lock-Outs Uncrating InstallationSystem Installation Overview Mounting the Control PanelRunning KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections About KwikLink Flat CablesInstalling KwikLink Cable Setting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing Armorblocks Addressing and Installing ArmorBlocksSetting Armorblock Addresses ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Operation OverviewStarting and Stopping the System Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module ConsiderationsConfigurable Settings Options for Station SetupMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Warranty AppendixOptional Components Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix AC Voltage Spare Parts ListReturned Material Policy DC VoltageController Safety Tags Safety Tag InformationWarranty Returns Controller Identification Serial Number TagParts Department Service DepartmentTechnical Assistance Contact Information Sales Department