Sterling Plumbing 882.00254.00 specifications Configurable Settings, Memory Module Considerations

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Chapter 6: Configurable Settings

This section describes the proper setup of the 7/50D Plus or 7/50D control system parameters. These parameters are operator changeable; however, these items should require setup only during the initial installation. Only authorized personnel should change them.

Many of the variables and setup parameters have been preset at the factory and do not need to be changed. However, this section of the manual will address all of the setup parameters that were available at the time of printing. The purpose of this is to familiarize the reader with all the setup parameters and their usage.

6-1 Memory Module Considerations

The operator interface and the PLC central processing unit use memory modules to store the operating program. The modules are installed in the back of the controller interface chassis and on the PLC CPU card.

The memory module returns the controller to the factory default settings if an electrical fault occurs, or if the hardware is replaced. Keep in mind that this condition is extremely rare. You will then need to set up the controller once again with the settings you programmed in this chapter.

6-2 Options for Station Setup

Name	Description	Options	Default
Conveying Options
Convey time	Length of time the station’s vacuum valve	1–999 sec.	30 sec.
	remains open to allow material to be drawn in.
	(For a volume-fill station, the valve closes when
	material covers the station’s volume-fill
	proximity sensor or this time elapses, whichever
	comes first.)
	Adjust this value to match the actual time
	needed to fill the station.
(Last convey time)	Display only. Length of time the station’s
	vacuum valve was open for receiving material
	during the most recent convey. This information	—	—
	is displayed for your reference when adjusting
	convey time and dump delay.
Dump delay	Length of time allowed for material to drain from	1–99 sec.	10 sec.
	the station into the receiver. The controller will
	not attempt to deliver more material to the
	station until this time has elapsed.
	Adjust this value to match the actual time
	needed to drain the station. If it is set too short,
	the controller may attempt to refill the station
	before it is empty, causing material to back up
	and/or underusing the station’s capacity. If it is
	set too long, the system may be unable to keep
	up with your equipment’s demand for material.

7/50D Plus or 7/50D Controller

Chapter 6: Configurable Settings

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Electrical Features Standard FeaturesMechanical Features Controller FeaturesSafety Circuit Standards Optional FeaturesSafety Devices and Interlocks Fail Safe OperationSafety Device Lock-Outs Uncrating InstallationSystem Installation Overview Mounting the Control PanelRunning KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections About KwikLink Flat CablesInstalling KwikLink Cable Installing Assembled Mounting Plates Setting Up and Installing Mounting PlatesSetting Up Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing Armorblocks Addressing and Installing ArmorBlocksSetting Armorblock Addresses ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Starting and Stopping the System OperationOverview Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Optional Components WarrantyAppendix Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix AC Voltage Spare Parts ListReturned Material Policy DC VoltageController Safety Tags Safety Tag InformationWarranty Returns Controller Identification Serial Number TagParts Department Service DepartmentTechnical Assistance Contact Information Sales Department