Sterling Plumbing 882.00254.00 specifications Pump Alarms

Page 83

Alarm message

Possible cause

 

Pick-up wand is not positioned properly.

 

Convey time is too short.

Partial convey

Take-off compartment is not adjusted properly.

Vacuum line has a leak.

 

 

Note: As a stopgap measure, you can disable the “partial convey” alarm for

 

this station until the problem can be remedied. See pp. 43 and 74.

Purge output failure

Solenoid patch cord is disconnected.

Solenoid patch cord has been cut.

(Critical)

Solenoid valve has failed.

 

Purge valve not assigned

Station has not been assigned to a purge valve

(Critical)

 

 

Conveying system has malfunctioned.

Receiver low level

Station has been disabled at controller’s touch screen.

Station’s bypass switch is active.

 

Note: As a stopgap measure, you can disable the “receiver low level” alarm

 

for this station until the problem can be remedied. See pp. 43 and 75.

RPV material A failure

Patch cord for remote proportioning valve is disconnected.

Patch cord for remote proportioning valve has been cut.

(Critical)

Solenoid A for remote proportioning valve has malfunctioned.

 

RPV material B failure

Patch cord for remote proportioning valve is disconnected.

Patch cord for remote proportioning valve has been cut.

(Critical)

Solenoid B for remote proportioning valve has malfunctioned.

 

Sequence valve output failure

Patch cord for sequence valve is disconnected.

Patch cord for sequence valve has been cut.

(Critical)

Solenoid for sequence valve has malfunctioned.

 

Slide gate output failure

Patch cord for slide gate is disconnected.

Patch cord for slide gate has been cut.

(Critical)

Solenoid for slide gate has failed.

 

Pump Alarms

Alarm message

Possible cause

Blow back output failure

Patch cord for solenoid for blow back valve is disconnected.

Patch cord for solenoid for blow back valve valve has been cut.

(Critical)

Solenoid for blow-back valve has malfunctioned.

 

 

Local alarm’s light bulb is defective.

Local alarm output failure

Patch cord for local alarm is disconnected.

Patch cord for local alarm has been cut.

 

Note: As a stopgap measure, you can disable the local alarm output

 

for this pump until the problem can be remedied. See pp. 47 and 48.

 

ArmorBlock is not installed.

Not present

ArmorBlock is not addressed properly.

ArmorBlock is defective.

(Critical)

Base of ArmorBlock is defective.

 

 

Network flat cable is not installed in base properly

 

Power supply is not turned on.

Output power failure

Power supply is not connected properly

Power supply’s incoming fuse(s) have failed.

(Critical)

Power supply’s output circuit breaker has tripped.

 

ArmorBlock is defective.

 

Base of ArmorBlock is defective.

7/50D Plus or 7/50D Controller

Chapter 7: Troubleshooting

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Controller Features Standard FeaturesMechanical Features Electrical FeaturesFail Safe Operation Optional FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationSystem Installation Overview UncratingAbout KwikLink Flat Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesInstalling KwikLink Cable Installing Assembled Mounting Plates Setting Up and Installing Mounting PlatesSetting Up Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksSetting Armorblock Addresses Addressing ArmorblocksUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Starting and Stopping the System OperationOverview Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceMemory Module Considerations Configurable SettingsOptions for Station Setup 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Optional Components WarrantyAppendix Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix DC Voltage Spare Parts ListReturned Material Policy AC VoltageController Identification Serial Number Tag Safety Tag InformationWarranty Returns Controller Safety TagsSales Department Service DepartmentTechnical Assistance Contact Information Parts Department