Sterling Plumbing 882.00254.00 specifications 50D Plus or 7/50D Controller Configurable Settings

Page 75

Name

Description

Options

Default

Conveying Options

 

 

 

Assigned to pump n

Number (address) of the pump to which this

0–7 (0 = not

0

 

station’s vacuum line is connected.

assigned)

 

 

No more than 20 stations can be assigned to

 

 

 

one pump.

 

 

Volume fill

When this option is enabled, the station’s

disabled,

disabled

 

vacuum valve closes when material covers the

enabled

 

 

station’s proximity sensor or the convey time

 

 

 

elapses, whichever comes first. When disabled,

 

 

 

the station’s vacuum valve remains open until

 

 

 

the convey time has elapsed.

 

 

 

Enable this option for volume-fill stations and

 

 

 

disable it for time-fill stations.

 

 

Special convey

When this option is enabled, the station’s

disabled,

disabled

 

vacuum valve remains open for the convey

enabled

 

 

time, even if the station is not demanding

 

 

 

material and is indicating that it is full. When

 

 

 

disabled, the station’s vacuum valve opens

 

 

 

when there is demand from the station, and it

 

 

 

remains open until the convey time has elapsed

 

 

 

or material trips the volume-fill proximity switch.

 

 

 

Enable this option if and only if the station has

 

 

 

no flapper.

 

 

Alarm Options

 

 

 

No convey

When this option is enabled, the controller

disabled,

disabled

 

issues a “no convey” alarm if it has repeatedly

enabled

 

 

attempted to convey material to the station but

 

 

 

the flapper never opened during the dump

 

 

 

delay. (The number of attempts is controlled by

 

 

 

the next setting.)

 

 

 

Usually this option should be enabled. At times,

 

 

 

you may wish to disable it during operation as a

 

 

 

stopgap measure for dealing with an alarm.

 

 

# attempts B4 alarm

Number of attempts before alarm: the number of

1–99

3

 

times the controller will attempt to convey

 

 

 

material to a station before it issues a “no

 

 

 

convey” alarm.

 

 

 

The setting for this option depends on (a) how

 

 

 

much material your injection mold uses to make

 

 

 

each part compared with the capacity of the

 

 

 

receiver and (b) how important it is to keep your

 

 

 

injection mold from running out of material and

 

 

 

shutting down. A higher setting will give you

 

 

 

fewer alarms, at the risk of emptying the

 

 

 

receiver without warning. A lower setting will

 

 

 

give more frequent alarms, at the risk of

 

 

 

disrupting operations unnecessarily.

 

 

7/50D Plus or 7/50D Controller

Chapter 6: Configurable Settings

74

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Controller Features Standard FeaturesMechanical Features Electrical FeaturesFail Safe Operation Optional FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationSystem Installation Overview UncratingAbout KwikLink Flat Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesInstalling KwikLink Cable Setting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksSetting Armorblock Addresses Addressing ArmorblocksUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Operation OverviewStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceConfigurable Settings Options for Station SetupMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Warranty AppendixOptional Components Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix DC Voltage Spare Parts ListReturned Material Policy AC VoltageController Identification Serial Number Tag Safety Tag InformationWarranty Returns Controller Safety TagsSales Department Service DepartmentTechnical Assistance Contact Information Parts Department