Sterling Plumbing 882.00254.00 specifications Terminating Cable Runs

Page 19

Terminating Cable Runs

After you’ve run the black and grey network cables, you need to properly terminate the ends of the cables. By doing so, you’ll insure that the network runs properly. You will also have the benefit of being able to measure voltage in the system without disrupting operation.

This section lists procedures for terminating these cables. To properly terminate a cable run:

1.Mount three standard KwikLink connectors to a mounting plate in a triangle configuration. See Figure 4 on Page 19 for an illustration.

Make sure that each connector is installed with the hinge side down.

2.Mount the tubing clamps to the mounting plates. Each mounting plate requires two

(2) tubing clamps.

3.Mount the standard resistor cap from the KwikLink connector kit on the top center KwikLink connector for the black power flat cable. The standard resistor cap has metal prongs in the center.

Repeat for the outside end KwikLink connector on the grey data flat cable.

4.For the inside KwikLink connector (next to the outside end on the grey cable), mount a separately-packaged blank cap on it instead of the standard resistor cap in the KwikLink connector kit.

Discard the standard resistor cap to eliminate confusion.

5.Mount the mounting plate assembly on the vacuum line at the end of the cable run. See Page 17 for more information.

6.Using the straight-blade cable cutter, carefully trim each flat cable so it sticks out past the final KwikLink connector by 1/4” to 3/8”.

Place a dust cap over the end of the trimmed cable.

7.Lay the dust cap and cable into the KwikLink connector so the dust cap tabs engage in the connector slots. The dust cap tabs should fit into the connector slots perfectly.

Left Right

8.Lay the cable in the hinged base, noting the correct keyed profile; flat edge toward the hinge, keyed edge toward the latch. Make sure that the cable and dust cap are properly seated inside.

9.Making sure that the cable is completely straight, carefully close the hinged assembly, and apply firm, even pressure until the first latch locks into place.

Note: Make sure that the flat cable is completely staight before continuing!!

The latch has two catches; the first loosely holds the connector on the cable, the second requires more pressure to close the connector tightly. The cable must be in the correct position for the connector to close properly.

7/50D Plus or 7/50D Controller

Chapter 3: Installation

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Controller Features Standard FeaturesMechanical Features Electrical FeaturesFail Safe Operation Optional FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationSystem Installation Overview UncratingAbout KwikLink Flat Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesInstalling KwikLink Cable Setting Up Mounting Plates Setting Up and Installing Mounting PlatesInstalling Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksSetting Armorblock Addresses Addressing ArmorblocksUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Overview OperationStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceOptions for Station Setup Configurable SettingsMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Appendix WarrantyOptional Components Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix DC Voltage Spare Parts ListReturned Material Policy AC VoltageController Identification Serial Number Tag Safety Tag InformationWarranty Returns Controller Safety TagsSales Department Service DepartmentTechnical Assistance Contact Information Parts Department
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