Sterling Plumbing 882.00254.00 specifications

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c.Station bypass switch: For every station, the box labeled Bypass Switch should match the state of the switch at the station. Flip the switches at the stations in order to check that:

1.Each station’s box is black when its bypass switch is in the “0” position (station ready to convey), and

2.Each station’s box is green when its bypass switch is in the “1” position (station bypassed).

Leave each station with its bypass switch off (in the “0” position).

d.Station receiver level: For each station whose receiver has no low-level switch, the box labeled Receiver Level should be black; no further check is needed for these stations. For each station whose receiver has a low- level switch, you should calibrate the sensor now and, at the same time, check this input. To calibrate the sensor, remove the receiver’s cover, extract the low-level switch, and place the switch in a container of the material that you will be using at this station. Adjust the sensor according to the procedure given in the manufacturer’s documentation for the switch. While you are doing this, check that:

1.The box on this screen is green when the sensor indicates that no material is present, and

2.The box is black when the sensor indicates that material is present.

Note: You will not see any alarms for “receiver low level” during this procedure. In order to prevent nuisance alarms when the system starts, the controller’s software is designed to issue these alarms only after material has been detected in the receiver at least once.

When you have finished calibration and checking, reinstall the switch in the receiver.

e.Pump inputs (verify, high vacuum, fault #1, fault #2): All boxes for pump inputs should be black. Because these inputs can turn on only when the pump is running, it is not possible to check their operation further at this point.

If any input does not operate as expected, check the wiring on the ArmorBlock. If this does not solve the problem, phone the Service Department for assistance.

7/50D Plus or 7/50D Controller

Chapter 3: Installation

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Mechanical Features Standard FeaturesElectrical Features Controller FeaturesSafety Devices and Interlocks Optional FeaturesSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs System Installation Overview InstallationUncrating Mounting the Control PanelElectrical Connections Making Control Panel Power Drop Wiring ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Installing Assembled Mounting Plates Setting Up and Installing Mounting PlatesSetting Up Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsSetting Armorblock Addresses Addressing and Installing ArmorBlocksAddressing Armorblocks ArmorBlock Address RangesUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Starting and Stopping the System OperationOverview Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Optional Components WarrantyAppendix Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Returned Material Policy Spare Parts ListAC Voltage DC VoltageWarranty Returns Safety Tag InformationController Safety Tags Controller Identification Serial Number TagTechnical Assistance Contact Information Service DepartmentParts Department Sales Department