Sterling Plumbing 882.00254.00 specifications Electrical Connections, Running KwikLink Cables

Page 16

7.After determining quantity and location(s) of where to install system power supply(ies) (consult factory); set up and connect to KwikLink connectors installed in Step 3.

8.Set up and connect vacuum receiver stations to ArmorBlocks installed in Step 3, using yellow patch cords.

9.Set up and connect vacuum pump stations and filter chambers to ArmorBlocks installed in Step 3, using yellow patch cords.

10.Determine location(s) of central alarm(s); set up and connect alarms using yellow patch cords.

The following sections provide detailed information on these installation steps.

3-4 Electrical Connections

Refer to local electrical codes, the schematic and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it.

Making Control Panel Power Drop Wiring Connections

Hardwire the input power at 115/1/50-60 VAC or 230/1/50-60 VAC, depending on the specifications, which are located on the Control Panel Serial Tag. The control enclosure draws less than five (5) amps during normal operation at 115/1/50-60 VAC. The main power switch is located on the right side of the enclosure.

Caution! We recommend that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a spike/surge protector.

Running KwikLink™ Cables

About KwikLink Flat Cables

KwikLink flat cable is physically keyed to prevent wiring mishaps. This type of cable is unshielded and contains four conductors. Use a long-jawed straight-bladed cable cutter at least 1½” long to cut KwikLink flat cable.

You’ll install two (2) colors of flat cable: black and grey. The black cable transmits output power, and the grey cable transmits input power and data transmission.

Figure 1: KwikLink Cable Cross-Section, Edge Identification
Cross Section	Edge Identification

7/50D Plus or 7/50D Controller

Chapter 3: Installation

15

Image 16

Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Electrical ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Setting Up Mounting Plates Setting Up and Installing Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing and Installing ArmorBlocks Setting Armorblock AddressesAddressing Armorblocks ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Appendix WarrantyOptional Components Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Spare Parts List Returned Material PolicyAC Voltage DC VoltageSafety Tag Information Warranty ReturnsController Safety Tags Controller Identification Serial Number TagService Department Technical Assistance Contact InformationParts Department Sales Department