Sterling Plumbing 882.00254.00 specifications Installation, Uncrating, Mounting the Control Panel

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Chapter 3: Installation

3-1 Uncrating

7-Pump, 50D & D Plus-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides, inserting forklift under the base. The forks must be equidistant from the centerline of the unit and the unit must be balanced on the forks. Lift slowly and only high enough to clear the skid. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

3-2 Mounting the Control Panel

Note: Before you mount the panel, consider how you run wiring to the KwikLink connectors, ArmorBlocks, vacuum hoppers, the filter cham- ber atmospheric valve (if so equipped) and the pump motor starter(s), vacuum switch(es), and vent valve(s).

Mount the control panel on a flat, vertical area. It should be a visible area that gives your operator access to the control. The panel requires a low voltage power drop as listed on the serial tag.

3-3 System Installation Overview

Installing the 7-pump 50-station controller is easy and straightforward. Because the system uses networked distributed I/O modules, you’ll only need to run two cables for the entire system.

The following is a typical installation sequence:

1.Run the black power and the grey data KwikLink™ flat cables from the start of the system to the end, attaching them to vacuum tubing with nylon cable ties.

2.Set up mounting plates with tubing clamps; install KwikLink™ connectors and ArmorBlocks onto mounting plates as required.

3.Install KwikLink connectors and ArmorBlock™ cable plates to mounting plates, and install on vacuum tubing at each node location, just before a T-fitting or valve.

4.Install cable terminations.

5.Determine location of network system nodes, and set addresses for ArmorBlocks as required.

6.Set up and connect to the controller and, if purchased, remote display. Connect grey patch cords from controller terminals to KwikLink connectors installed in Step 3.

7/50D Plus or 7/50D Controller

Chapter 3: Installation

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Controller Features Standard FeaturesMechanical Features Electrical FeaturesFail Safe Operation Optional FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationSystem Installation Overview UncratingAbout KwikLink Flat Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesInstalling KwikLink Cable Setting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Terminating Cable RunsProper Termination Connections Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksSetting Armorblock Addresses Addressing ArmorblocksUsing seal block to pierce cable Installing ArmorBlocksSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections 50D 4-Connector ArmorBlock Connections Connecting Vacuum Receivers to the NetworkPlus Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections Proper Filter Chamber Connections Connecting Filter ChambersProper Central Alarm Connections Connecting Central Alarms to the NetworkAlarm Horn C-O1 Basic Menu Flow for Setup SetupSetting the Number of Stations and the Number of Pumps Setting Up the System50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Touch Switch Delay Setting Up Pump StagingSetting Up a Single Station Setting Up Stations50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up a Single Pump Setting Up PumpsPage To copy the selected pump’s settings to one other pump Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Operation OverviewStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Activating and Stopping Priority Convey for a StationChanging the Line with Material Proofing Advanced TasksReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsTouch Continue Clearing the Alarm LogSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceConfigurable Settings Options for Station SetupMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump Alarms System Alarms Warranty AppendixOptional Components Pump 50 station Controller with ??? Display Drawings and DiagramsTypical System Installation Layout 50D Plus or 7/50D Controller Appendix DC Voltage Spare Parts ListReturned Material Policy AC VoltageController Identification Serial Number Tag Safety Tag InformationWarranty Returns Controller Safety TagsSales Department Service DepartmentTechnical Assistance Contact Information Parts Department