Sterling Plumbing 882.00254.00 Activating and Stopping Priority Convey for a Station

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Activating and Stopping Priority Convey for a Station

Note: Before activating priority convey, make sure that all other stations using the same pump have adequate material in reserve to continue operation. No material will be conveyed to these stations during priority convey.

If you want the controller to fill a specific station with material immediately, you can activate “priority convey” for that station. When you do so, the controller temporarily dedicates the station’s pump to it, ignoring demands from other stations assigned to that pump. Once the chosen station is full, normal operation resumes.

You can also use this feature to give one station a “head start” by conveying a few loads to it and then stopping the priority convey.

No more than one station for a given pump can be in “priority convey” at once. To activate priority convey:

1.Go to the Station n Operator screen (as described on p. 61), or go to the Station n Setup screen.

2.Touch Priority Convey Activate.

The button changes to Priority Convey Active and blinks until the station’s demand has been satisfied (or you stop the priority convey).The controller begins filling the chosen station only (after finishing any convey already in progress).

To stop a priority convey before the station is completely full: 1. Touch the blinking Priority Convey Active.

The button changes to Priority Convey Activate and stops blinking. The controller finishes the current convey, if any, and resumes normal operation.

Changing the Mixture for a Remote Proportioning Valve

A remote proportioning valve (RPV) mixes two different materials, typically virgin and regrind materials, during a convey cycle. If present, this valve may be set up so that you control the mix with a timer at the station, or it may be set up so that you control the mix with the controller’s touch screen. The instructions here apply only for controlling the mixture from the touch screen.

The controller refers to the two materials as Material A (primary) and Material B (additive). The system is set up so that, if there are any inaccuracies in the proportions, the mix will contain more Material A and less Material B.

To change the mixture for the remote proportioning valve:

1.Go to the Station n Operator screen (as described on p. 61), or go to the Station n Setup screen.

2.Touch RPV Material B. A keypad pops up.

3.Enter the desired percentage for the additive material. Use ← to erase any mistakes. Use ↵ to enter the value.

The new setting appears under RPV Material B.

7/50D Plus or 7/50D Controller

Chapter 4: Operation

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Electrical ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Setting Up Mounting Plates Setting Up and Installing Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing and Installing ArmorBlocks Setting Armorblock AddressesAddressing Armorblocks ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Appendix WarrantyOptional Components Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Spare Parts List Returned Material PolicyAC Voltage DC VoltageSafety Tag Information Warranty ReturnsController Safety Tags Controller Identification Serial Number TagService Department Technical Assistance Contact InformationParts Department Sales Department