GSI Outdoors PNEG-377 service manual FAN Troubleshooting, Fan Troubleshooting Chart

Page 12

FAN TROUBLESHOOTING

Fan and Heater

Fan Troubleshooting Chart

SYMPTOM

POSSIBLE CAUSE

Fan will not run

Blown fuse or breaker in disconnect switch

 

Main power not turned on

 

Defective wiring or loose connection

 

Incorrect wire size

 

Overload kicked out

 

Defective motor

 

Defective magnetic contactor

Fan runs for a short period

Undersize wiring

of time then shuts off

 

 

Low line voltage at the installation. Power

 

failure.

 

Magnetic contactor malfunctioning.

 

Defective start/stop button

 

Wrong heater strip

Fan makes ticking noise

Fan blade hitting fan housing

Motor bearing bad

Fan vibratesFan not mounted securely to pad. Fan not level

Fan has dirt deposit on blade

Motor shaft is bent

Blade not mounted properly on shaft

Blade out of balance

SOLUTION

Replace fuses or reset breakers

Turn power on at all disconnects

ahead of the unit

Follow wiring diagram and tighten

any loose connections

See wire size charts for proper sire

size and change if needed

Check manual reset, push in to reset

Replace motor

Check the magnetic contactor

Check to see that power supply wires are the proper size, contact your local power company.

Call power company after making

sure wire size is correct

Change magnetic contactor

Replace necessary part

Replace with proper heater strip

Stop fan and turn off electricity.

Remove fan screen and check to see

if fan blade is hitting the housing.

Adjust motor position to obtain proper

clearance.

Replace motor bearing

Mount fan securely

Level fan

Clean blade

Replace motor

Mount blade properly on shaft

Replace or have blade rebalanced

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Contents Service Manual Page Table of Contents Roof WARNING, Operation & Safety Safety Alert SymbolRoof Damage Warning and Disclaimer Proper Use of ProductSafety Power WarningFuel Warning Page Vane Axial Fans FAN Installation Previously Installed UnitsProper Installation of the Ground Rod Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartTroubleshooting Fan Control CircuitPush Start Button, Nothing Happens FAN Wiring and Schematic Volt 1 Phase 15 HPFAN Service LubricantMotors with Regreasing Grease in motor bearingsHub Bolt Torque Requirement for Fan Blades 84 ft. lbs. Trantorque14 1HP 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 FAN Schematic and Wiring Volt 1 Phase 15 HP MarathonSchematic Wiring Diagram Procedure LubricationRelubrication Intervals 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Heater Installation Bin ConfigurationOperating Temperature Table Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Drying Grain Hours To Shutdown Mode Programming Hours To ShutdownRun Hours Display Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterFactory Configuration Configuration Dip Switches Normally DoneAt GSI Error Conditions Limit SwitchesMultiple Heater Error Conditions Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpHeater Electrical Installation Heater Electrical Installation 230V FansConnect power cord to fan control box Transition HI-LIMIT Installation Mount the housing to the bin Sidewall to sealPlenum Thermostat Mounting To the right sideAnnual Heater Inspection For Units Using HF-7318 Control Board Installation For Standard UnitsRun 2 wires 18 gage between master and slave unit FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters 2ND Heater Installation Installation Standard UnitsInstallation HI-LO Units Smart Board Standard Heaters not HI-LO fireHI-LO Fire Heater Troubleshooting Chart Light IdentificationDescription Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Electrical CHECK-OUT Chart Purge DelayTime Delay Reset Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Flame Detector KIT Installation 1991-1993PNEG-286 Flame Detector Kit InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Installation SELF-OPERATED Modulating ValvesApplication OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RAdjustment Checkout ProcedureRepairs and Replacement Replacement PartsInstallation Instructions Manual ResetFENWAL-SERIES SeriesSpecifications Flame SensingElectrode Application Control Board CommentsFan and Heater Control Board System ChecksPolarity Check Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsWARRANTY/SERVICE Notes Limited Warranty StatementTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February