GSI Outdoors PNEG-377 service manual Operating Procedure, Power Up

Page 37

Fan and Heater

OPERATING PROCEDURE

The control panel display showing initial start up.

Standard electrical safety practices and codes should be used when working with a heater. Refer to the National Electric Code Standard Handbook by the National Fire Protection Association. A quali- fied electrician should make all wiring instal- lations.

ALWAYS DISCONNECT

AND LOCK OUT POWER

BEFORE WORKING ON OR

AROUND HEATER

Power Up

All safety and high limit switches are checked upon power up. If a safety or limit is open, the control displays it. The control cannot operate with a safety switch error, and the fan cannot turn on with an error condition. There

is no way to bypass an error condition. It mustbefixed. (See errors on page 21)

The air switch is also checked on power up. The air switch must indicate no airflow. This is necessary to check the function of the air switch. However, if the operator forgets and turns the fan on before the controller has been powered up, the controller locks up with the main display alternating between a "FAN" and "ON" message. This may be bypassed by depressing and holding the "FAN BYPASS" switch (lower right switch). Normal operating procedure should be to power up the controller with the fan off.

If multiple heaters are tied together, and the master detects that the slave fan is on (the air switch stuck?), the master will lock up displaying "SLA ERROR". This condition may be bypassed with the "FAN BYPASS" switch.

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Contents Service Manual Page Table of Contents Safety Alert Symbol Roof WARNING, Operation & SafetyRoof Damage Warning and Disclaimer Proper Use of ProductPower Warning SafetyFuel Warning Page Vane Axial Fans Previously Installed Units FAN InstallationProper Installation of the Ground Rod Machine to Earth GroundTest Station RPM Vane Axial Fan FAN SpecificationsFAN Fan Troubleshooting Chart FAN TroubleshootingFan Control Circuit TroubleshootingPush Start Button, Nothing Happens Volt 1 Phase 15 HP FAN Wiring and SchematicLubricant FAN ServiceMotors with Regreasing Grease in motor bearings84 ft. lbs. Trantorque Hub Bolt Torque Requirement for Fan Blades14 1HP 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Volt 1 Phase 15 HP Marathon FAN Schematic and WiringSchematic Wiring Diagram Lubrication ProcedureRelubrication Intervals 29ft. lbs. Browning 15HP 3500RPM fans 16ft. lbs. BrowningGas Heater Service Guide Bin Configuration Heater InstallationOperating Temperature Table Replacing HF-7100 Board with HF-7318 Disconnectand LOCK-OUT Power Before Servicing HeaterLow Temperature Heater Specifications High Temperature Heater SpecificationsBTUs per Gauge Pressure PSI Propane Models Approximate Vane Axial GAS Heater SpecificationsBTUs Gauge Pressure PSI Natural Gas Models Approximate Low & Medium Temperature Models CHI-TOWN GAS Heater SpecificationsHigh Temperature CHI-TOWN Heater SpecificationsBtus Per Gauge Pressure Psi Natural Gas Models Approximate MED TemperatureCentrifugal Heater Specifications Downwind Heater SpecificationsTransition Hi-limit Installation Air Pressure Switch Temperature Sensor Box InstallationSecondary Heater Unit Heater Unit WiringFigure a Installing Optional Humidity SensorPower Up Operating ProcedureNormal Operating Displays With Heater Not Running Starting The Dryer Setting Gas PressureOperating Procedure Adjusting the Air Pressure Switch AIR Pressure SwitchRunning The Dryer Adjusting The VaporizorProgramming Set Points Programming Hours To Shutdown Drying Grain Hours To Shutdown ModeRun Hours Display Multiple Heater NotesAmount of gas used by the heater Modulating Valve OperationConfiguration Dip Switches Normally Done Factory ConfigurationAt GSI Limit Switches Error ConditionsMultiple Heater Error Conditions Misc Error NumbersHeater Service Wiring Diagram Programing Instructions for Series 2000 Heater Turn Control Power on dryer to the off positionProgrammer Hook Up +18%Heater Electrical Installation 230V Fans Heater Electrical InstallationConnect power cord to fan control box Mount the housing to the bin Sidewall to seal Transition HI-LIMIT InstallationPlenum Thermostat Mounting To the right sideAnnual Heater Inspection Installation For Standard Units For Units Using HF-7318 Control BoardRun 2 wires 18 gage between master and slave unit FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic Housing TROUBLE-SHOOTING Flow Chart7528% 352%$%/&$86 Trouble Shooting ChartFan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation Standard Units 2ND Heater InstallationInstallation HI-LO Units Standard Heaters not HI-LO fire Smart BoardHI-LO Fire Heater Light Identification Troubleshooting ChartDescription For Heaters Manufactured after Fan And Heater Downwind Heat Adjustment ProcedureGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Purge Delay Electrical CHECK-OUT ChartTime Delay Reset Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Vane Axial LP Heater Heater SchematicVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information 1991-1993PNEG-286 Flame Detector Kit Installation Flame Detector KIT InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 SELF-OPERATED Modulating Valves InstallationApplication OperationOrifice Sizes in Kit Number PLG14A-600R Bypass Orifice SelectionCheckout Procedure AdjustmentRepairs and Replacement Replacement PartsManual Reset Installation InstructionsFENWAL-SERIES SeriesFlame Sensing SpecificationsElectrode Application Control Board CommentsSystem Checks Fan and Heater Control BoardPolarity Check Initial OperationFENWAL-SERIES Repair and Replacements Safety ChecksLimited Warranty Statement WARRANTY/SERVICE NotesTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February