GSI Outdoors PNEG-377 service manual Specifications, Flame Sensing, Electrode Application

Page 91

Fan and Heater

FENWAL-SERIES 05-14

Operation continued

This manual reset button can be located on the ignitor board or remotely on a control panel. (Consult factory for remove mounting agency approvals). Should the flame not be established during the trial for ignition period, the system will lock-out. Should flame-out occur any time during the duty cycle, the system will retry for ignition, one time, and then lock-out. The manual reset button will then trip within several seconds. After 5 second, depress the reset button to reset the control module.

Flame Sensing

The Series 05-14 ignitor is designed to operate with a single electrode assembly, which provides the spark and senses the presence of flame. See Figure 3 Aor B. Remote sensing models, however, allow for the flame sensing function to be separated from the spark function and located remotely. See Figure 3C or D. Utilization of remote sensing insures flame propagation across and entire burner pack.

Electrode Application

(Burner Manufacturer only)

1.Manually ignite burner flame to observe flame characteristics.

2.Temporarily mount electrode directly over burner parts in blue part of flame pattern. Electrode tips should be 1/4 to 1/2-inch above parts. Mount electrodes so that both tips are immersed approximately 1/2-inch into the flame with 1/8-inch spark gap directly over a port. See Figure 1.

Figure 1

3.Connect the electrode lead wires to the control module. See Figure 3. Make

certain that the remaining system wiring is complete.

4.With the gas supply m;anually shut off, cycle the thermostat to operate the control module. Insure that steady sparking occurs at electrode tips. Sparking should not occur elsewhere.

5.Cycle thermostat to OFF position or depress reset button and manually restore gas supply.

6.Cycle thermostat on ON position noting that sparking occurs immediately and that the flame is established within a period of no more than four seconds. Once the flame is established, sparking will cease.

7.If ignition is achieved within four seconds and sparking terminates immediately after flame is established, you have a functionaaly sound installation. However, should these requisites not be met, consult the "System Checks" section on page 4 for

remedial recommendations.

NOTE: Electrode assemblies are presision components and should not be adjusted or disassembled. Electrodes should have a gap spacing of 0.125"=0.031". If this spacing is not correct, return the electrode assembly to the factory for replacement. Electrodes are NOT field adjustable.

Specifications

Control Board Comments

05-14X201-00X: 120VAC valve relay, local sensing

05-14X301-00X: Isolated valve contacts, local sensing

05-14X401-00X: 120VAC valve relay, remote sensing

05-14X501-00X: Isolated valve contacts, remote sensing

X (Fifth Digit) 0=Manual Reset

V

2=Thermostat Reset

 

Input Voltage: 120 AC, 60Hz, nominal

Current Drain: 50mA (175mA to 250mA momen- tarily during ignition).

Ambient: -40°F to 140°F, operating continued to page 72

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Contents Service Manual Page Table of Contents Proper Use of Product Roof WARNING, Operation & SafetySafety Alert Symbol Roof Damage Warning and DisclaimerPower Warning SafetyFuel Warning Page Vane Axial Fans Machine to Earth Ground FAN InstallationPreviously Installed Units Proper Installation of the Ground RodTest Station RPM Vane Axial Fan FAN SpecificationsFAN Fan Troubleshooting Chart FAN TroubleshootingFan Control Circuit TroubleshootingPush Start Button, Nothing Happens Volt 1 Phase 15 HP FAN Wiring and SchematicGrease in motor bearings FAN ServiceLubricant Motors with Regreasing18-1.5HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 14 1HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Volt 1 Phase 15 HP Marathon FAN Schematic and WiringSchematic Wiring Diagram Lubrication ProcedureRelubrication Intervals 29ft. lbs. Browning 15HP 3500RPM fans 16ft. lbs. BrowningGas Heater Service Guide Bin Configuration Heater InstallationOperating Temperature Table Replacing HF-7100 Board with HF-7318 Disconnectand LOCK-OUT Power Before Servicing HeaterLow Temperature Heater Specifications High Temperature Heater SpecificationsBTUs per Gauge Pressure PSI Propane Models Approximate Vane Axial GAS Heater SpecificationsBTUs Gauge Pressure PSI Natural Gas Models Approximate Low & Medium Temperature Models CHI-TOWN GAS Heater SpecificationsHigh Temperature CHI-TOWN Heater SpecificationsBtus Per Gauge Pressure Psi Natural Gas Models Approximate MED TemperatureCentrifugal Heater Specifications Downwind Heater SpecificationsTransition Hi-limit Installation Air Pressure Switch Temperature Sensor Box InstallationSecondary Heater Unit Heater Unit WiringFigure a Installing Optional Humidity SensorPower Up Operating ProcedureNormal Operating Displays With Heater Not Running Starting The Dryer Setting Gas PressureOperating Procedure Adjusting the Air Pressure Switch AIR Pressure SwitchRunning The Dryer Adjusting The VaporizorProgramming Set Points Multiple Heater Notes Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Run Hours DisplayAmount of gas used by the heater Modulating Valve OperationConfiguration Dip Switches Normally Done Factory ConfigurationAt GSI Misc Error Numbers Error ConditionsLimit Switches Multiple Heater Error ConditionsHeater Service Wiring Diagram Programing Instructions for Series 2000 Heater Turn Control Power on dryer to the off positionProgrammer Hook Up +18%Heater Electrical Installation 230V Fans Heater Electrical InstallationConnect power cord to fan control box To the right side Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal Plenum Thermostat MountingAnnual Heater Inspection FAN Parts For Units Using HF-7318 Control BoardInstallation For Standard Units Run 2 wires 18 gage between master and slave unitWiring Schematic Standard Heater Wiring Standard Heater Schematic Housing TROUBLE-SHOOTING Flow Chart7528% 352%$%/&$86 Trouble Shooting ChartFan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation Standard Units 2ND Heater InstallationInstallation HI-LO Units Standard Heaters not HI-LO fire Smart BoardHI-LO Fire Heater Light Identification Troubleshooting ChartDescription For Heaters Manufactured after Fan And Heater Downwind Heat Adjustment ProcedureGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Flame Probe Electrical CHECK-OUT ChartPurge Delay Time Delay Reset2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Vane Axial LP Heater Heater SchematicVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information 1991-1993PNEG-286 Flame Detector Kit Installation Flame Detector KIT InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Operation InstallationSELF-OPERATED Modulating Valves ApplicationOrifice Sizes in Kit Number PLG14A-600R Bypass Orifice SelectionReplacement Parts AdjustmentCheckout Procedure Repairs and ReplacementSeries Installation InstructionsManual Reset FENWAL-SERIESControl Board Comments SpecificationsFlame Sensing Electrode ApplicationInitial Operation Fan and Heater Control BoardSystem Checks Polarity CheckFENWAL-SERIES Repair and Replacements Safety ChecksLimited Warranty Statement WARRANTY/SERVICE NotesTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February