GSI Outdoors PNEG-377 service manual Starting The Dryer, Setting Gas Pressure

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Fan and Heater

OPERATING PROCEDURE

 

 

 

Starting The Dryer

After heater power is turned on, the fan must be turned on. Attempting to start the dryer without the air switch indicating there is airflow will cause an air- flow alarm to go off when the start switch is depressed. Theairflowalarmissimplytheentiredisplaygoingblank, and the "NO AIRFLOW" message flashing for a few seconds. The display must show "AIRFLOW" before the dryer can be started.

To start the dryer, just push the "START" switch. The first message to come up will be the "PURGE" message--the drying process begins with a 10 sec- ond purge.

When multiple heaters are connected together, drying may be started from any heater control.

Setting Gas Pressure

1.At heater turn toggle switch to "ON" position.

2.Press the "PROGRAM TEMPERATURE" but- ton.

3.Use the increase or decrease button to set the "PLENUM HIGH LIMIT SET POINT" to de- sired setting (100°-160°*).

4.Press the "PROGRAM TEMPERATURE" but- ton to continue to set the "CYCLE SETPOINT". (hi-lo units only)

5.Use the increase or decrease buttons to set the "CYCLE SET POINT" to desired setting (90°- 150°*) (hi-lo units only).

6.Press "programs temperature" button to continue to set the desired "relative humidity" setting, lower setting will run heater longer. (humidity sensor units only) Use arrow keys to set.

Programming the temperature differential.

7.Press the "PROGRAM TEMPERATURE" but ton to continue to set the "TEMPERATURE DIFFERENTIAL".

8.Use the increase or decrease buttons to set the "TEMPERATURE DIFFERENTIAL" to 10°*.

9.Press "progam temperature" button to continue to set "relative humidity differential". Use ar- row keys to adjust to 5%. ( Hudidity sensor units only).

10.Open all manual gas shut off valves, on and to the heater unit.

11 Start the fan unit.

12.Make sure that the blade is spinning in the right direction. If not place the toggle switch in the "OFF" position and correct the problem.

13.After the fan reaches full speed the display should read "AIRFLOW" in the upper right hand corner. If not adjust air switch. (See page 19)

14.Press the start button on the heater control.

15.After 10 seconds the burner should ignite. If not, turn "OFF" the toggle switch and then back "ON". Repeat 12-15.

*Temperatures are fahrenheit.

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Contents Service Manual Page Table of Contents Proper Use of Product Roof WARNING, Operation & SafetySafety Alert Symbol Roof Damage Warning and DisclaimerSafety Power WarningFuel Warning Page Vane Axial Fans Machine to Earth Ground FAN InstallationPreviously Installed Units Proper Installation of the Ground RodTest Station RPM Vane Axial Fan FAN SpecificationsFAN Fan Troubleshooting Chart FAN TroubleshootingTroubleshooting Fan Control CircuitPush Start Button, Nothing Happens Volt 1 Phase 15 HP FAN Wiring and SchematicGrease in motor bearings FAN ServiceLubricant Motors with Regreasing18-1.5HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 14 1HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 FAN Schematic and Wiring Volt 1 Phase 15 HP MarathonSchematic Wiring Diagram Procedure LubricationRelubrication Intervals 29ft. lbs. Browning 15HP 3500RPM fans 16ft. lbs. BrowningGas Heater Service Guide Heater Installation Bin ConfigurationOperating Temperature Table Replacing HF-7100 Board with HF-7318 Disconnectand LOCK-OUT Power Before Servicing HeaterLow Temperature Heater Specifications High Temperature Heater SpecificationsBTUs per Gauge Pressure PSI Propane Models Approximate Vane Axial GAS Heater SpecificationsBTUs Gauge Pressure PSI Natural Gas Models Approximate Low & Medium Temperature Models CHI-TOWN GAS Heater SpecificationsHigh Temperature CHI-TOWN Heater SpecificationsBtus Per Gauge Pressure Psi Natural Gas Models Approximate MED TemperatureCentrifugal Heater Specifications Downwind Heater SpecificationsTransition Hi-limit Installation Air Pressure Switch Temperature Sensor Box InstallationSecondary Heater Unit Heater Unit WiringFigure a Installing Optional Humidity SensorPower Up Operating ProcedureNormal Operating Displays With Heater Not Running Starting The Dryer Setting Gas PressureOperating Procedure Adjusting the Air Pressure Switch AIR Pressure SwitchRunning The Dryer Adjusting The VaporizorProgramming Set Points Multiple Heater Notes Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Run Hours DisplayAmount of gas used by the heater Modulating Valve OperationFactory Configuration Configuration Dip Switches Normally DoneAt GSI Misc Error Numbers Error ConditionsLimit Switches Multiple Heater Error ConditionsHeater Service Wiring Diagram Programing Instructions for Series 2000 Heater Turn Control Power on dryer to the off positionProgrammer Hook Up +18%Heater Electrical Installation Heater Electrical Installation 230V FansConnect power cord to fan control box To the right side Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal Plenum Thermostat MountingAnnual Heater Inspection FAN Parts For Units Using HF-7318 Control BoardInstallation For Standard Units Run 2 wires 18 gage between master and slave unitWiring Schematic Standard Heater Wiring Standard Heater Schematic Housing TROUBLE-SHOOTING Flow Chart7528% 352%$%/&$86 Trouble Shooting ChartFan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters 2ND Heater Installation Installation Standard UnitsInstallation HI-LO Units Smart Board Standard Heaters not HI-LO fireHI-LO Fire Heater Troubleshooting Chart Light IdentificationDescription For Heaters Manufactured after Fan And Heater Downwind Heat Adjustment ProcedureGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Flame Probe Electrical CHECK-OUT ChartPurge Delay Time Delay Reset2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Vane Axial LP Heater Heater SchematicVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Flame Detector KIT Installation 1991-1993PNEG-286 Flame Detector Kit InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Operation InstallationSELF-OPERATED Modulating Valves ApplicationOrifice Sizes in Kit Number PLG14A-600R Bypass Orifice SelectionReplacement Parts AdjustmentCheckout Procedure Repairs and ReplacementSeries Installation InstructionsManual Reset FENWAL-SERIESControl Board Comments SpecificationsFlame Sensing Electrode ApplicationInitial Operation Fan and Heater Control BoardSystem Checks Polarity CheckFENWAL-SERIES Repair and Replacements Safety ChecksWARRANTY/SERVICE Notes Limited Warranty StatementTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February