GSI Outdoors PNEG-377 Smart Board, Standard Heaters not HI-LO fire, HI-LO Fire Heater

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Fan and Heater

SMART BOARD

"SMART BOARD" is the name of the new printed circuit board in your heater. The purpose of this new board is to simplify the procedure for checking out the heater in case of a malfunction. "SMART BOARD" uses a series of lights to check for power at various locations in the heater circuit. Lights that are lit have power going to those components or loca- tions, lights that are not lit indicate a lack of power at the terminal or location. During the operation of the heater, some check points should have power and some should not have power. The lights are num- bered (1 through 7, A and B). Following is informa- tion to help identify which lights should be lit, what problem may exist and explain the operation of the

SMART BOARD.

If a problem should occur, by following the instructions, the reason a heater does not maintain flame should be easily deter-

mined. As with any trouble-shooting, do not put ANYTHING inside the electrical box when the unit has power supplied to it. Be sure power is discon- nected at the breaker before servicing.

If the heater unit does not operate properly, remove the electrical box cover and look at the Auto-Check board. By looking at the lights on the board, the problem should be easily identified. With the on- off switch on, determine which lights are lit and which are not.

Standard Heaters ( not HI-LO fire):

When standard heater units are first turned on the and the purge time is completed (10 seconds), auto-check lights #1 through #6, A and B should be lit. When flame is established A and B will drop out. Light #7 is used only on HI-LO fire units and does not function on standard units.

HI-LO Fire Heater

On HI-LO fire units, all of the light sequences are the same as on standard units, except light #7 will be lit on high flame, and goes out when switching to low flame.

When the plenum chamber reaches the preset tem- perature of the humidistat-thermostat, lights 1 and 2 will be lit all other lights will be out. Once the flame goes out, light A will be lit and after the purge delay, lights 3 and 4 will be lit also. When the plenum chamber cools to the point of requiring more heat, lights 5 and 6 will be lit again. The cycle should continue until the unit is shut off.

The information below lists the light number(s) and what they indicate. Follow the chart down to the appropriate condition the unit is in, then read across to the explanation. Once the problem has been identified, you can proceed to fix the problem.

NOTE: Remove power and inspect all electrical connections before any other troubleshooting. If any connections are loose, tighten them and retry opera- tion.

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Contents Service Manual Page Table of Contents Proper Use of Product Roof WARNING, Operation & SafetySafety Alert Symbol Roof Damage Warning and DisclaimerPower Warning SafetyFuel Warning Page Vane Axial Fans Machine to Earth Ground FAN InstallationPreviously Installed Units Proper Installation of the Ground RodTest Station RPM Vane Axial Fan FAN SpecificationsFAN Fan Troubleshooting Chart FAN TroubleshootingFan Control Circuit TroubleshootingPush Start Button, Nothing Happens Volt 1 Phase 15 HP FAN Wiring and SchematicGrease in motor bearings FAN ServiceLubricant Motors with Regreasing18-1.5HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 14 1HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Volt 1 Phase 15 HP Marathon FAN Schematic and WiringSchematic Wiring Diagram Lubrication ProcedureRelubrication Intervals 29ft. lbs. Browning 15HP 3500RPM fans 16ft. lbs. BrowningGas Heater Service Guide Bin Configuration Heater InstallationOperating Temperature Table Replacing HF-7100 Board with HF-7318 Disconnectand LOCK-OUT Power Before Servicing HeaterLow Temperature Heater Specifications High Temperature Heater SpecificationsBTUs per Gauge Pressure PSI Propane Models Approximate Vane Axial GAS Heater SpecificationsBTUs Gauge Pressure PSI Natural Gas Models Approximate Low & Medium Temperature Models CHI-TOWN GAS Heater SpecificationsHigh Temperature CHI-TOWN Heater SpecificationsBtus Per Gauge Pressure Psi Natural Gas Models Approximate MED TemperatureCentrifugal Heater Specifications Downwind Heater SpecificationsTransition Hi-limit Installation Air Pressure Switch Temperature Sensor Box InstallationSecondary Heater Unit Heater Unit WiringFigure a Installing Optional Humidity SensorPower Up Operating ProcedureNormal Operating Displays With Heater Not Running Starting The Dryer Setting Gas PressureOperating Procedure Adjusting the Air Pressure Switch AIR Pressure SwitchRunning The Dryer Adjusting The VaporizorProgramming Set Points Multiple Heater Notes Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Run Hours DisplayAmount of gas used by the heater Modulating Valve OperationConfiguration Dip Switches Normally Done Factory ConfigurationAt GSI Misc Error Numbers Error ConditionsLimit Switches Multiple Heater Error ConditionsHeater Service Wiring Diagram Programing Instructions for Series 2000 Heater Turn Control Power on dryer to the off positionProgrammer Hook Up +18%Heater Electrical Installation 230V Fans Heater Electrical InstallationConnect power cord to fan control box To the right side Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal Plenum Thermostat MountingAnnual Heater Inspection FAN Parts For Units Using HF-7318 Control BoardInstallation For Standard Units Run 2 wires 18 gage between master and slave unitWiring Schematic Standard Heater Wiring Standard Heater Schematic Housing TROUBLE-SHOOTING Flow Chart7528% 352%$%/&$86 Trouble Shooting ChartFan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation Standard Units 2ND Heater InstallationInstallation HI-LO Units Standard Heaters not HI-LO fire Smart BoardHI-LO Fire Heater Light Identification Troubleshooting ChartDescription For Heaters Manufactured after Fan And Heater Downwind Heat Adjustment ProcedureGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Flame Probe Electrical CHECK-OUT ChartPurge Delay Time Delay Reset2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Vane Axial LP Heater Heater SchematicVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information 1991-1993PNEG-286 Flame Detector Kit Installation Flame Detector KIT InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Operation InstallationSELF-OPERATED Modulating Valves ApplicationOrifice Sizes in Kit Number PLG14A-600R Bypass Orifice SelectionReplacement Parts AdjustmentCheckout Procedure Repairs and ReplacementSeries Installation InstructionsManual Reset FENWAL-SERIESControl Board Comments SpecificationsFlame Sensing Electrode ApplicationInitial Operation Fan and Heater Control BoardSystem Checks Polarity CheckFENWAL-SERIES Repair and Replacements Safety ChecksLimited Warranty Statement WARRANTY/SERVICE NotesTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February