GSI Outdoors PNEG-377 service manual Fan and Heater Control Board, System Checks, Polarity Check

Page 92

FENWAL-SERIES 05-14

Fan and Heater

Control Board

Comments

Gas Valve Relay

 

Current Ratings:

 

A) 05-14X201-00X

Common relay output

B)05-14X301-00X VIsolated valve contacts

05-14X501-00X 1) 24VAC 2amps

2)120VAC 1amps

3)240VAC 0.5amps

Timing

(Trial -for-Ignition)

-000: 3.3 seconds

-001: 4.7 seconds

-005: 10 seconds

Electrodes

05-100000-XXX*: Gap 0.125" = 0.031" or

22-100000-XXX*:

*Last three digits designate configuration Lead Wire

05-125978-0XX**: High Voltage

05-125979-0XX**: Low Voltage05-14X401-00X 120VAC 1 amp

CAUTION: If ambient temperature ratings are exceeded, damage to the unit and/or improper operation may result.

**Last Two digits designate length of wire in inches. EX: -024 = 24 inches. When ordering, specify length required.

Wiring

IMPORTANT: The model number of each Fenwal Spark Ignition Module is stamped on a lable attached to the high voltage transformer. Select the electrical ciruit diagram in Figure 3 which matches the model number on the high voltage transformer and wire the unit accordingly.

NOTE: The burner and the 120V suppy (NEUT- L2) must be grounded to obtain satisfactory opera- tion. Failure to do so will prevent ignition from lasting beyond the trial for ignition period.

Fenwal Gas Ignitors are provded with 1/4" male quick connect terminals (ARK-LES Part No. 300 H19A or recommended equivalent should be used for all connections.) When making connections, be

sure they conform to both U.L. and local codes.

NOTE: High voltage lead wire should be routed at least 1 inch from metal piping or metal frames. Do not wrap or bundle any wires with or against the high-voltage lead wire.

CAUTION: HIGH VOLTAGE

NOTE: Although epoxy coated to insure proper operation at 90% relative humidity, good electrical practice should be followed. Insure the control is mounted so that total water immersion will not result. If such a condition occurs, unit should be cycled to the OFF position and inspected by a qualified service person before recycling.

Warning: Do not apply power to imput terminals unless electrode is properly connected and grounded or damage to the unit may result.

System Checks

Preliminary System Checks

It is desireable to checks the system after installa- tion and before gas supply is turned on.

Be sure that the input is polarized as shown on wiring diagrams and the installation is electrically grounded. Cabinet, electrode and burner must have a common ground. Connect as shown in proper diagram in Figure 3, page 73.

Polarity Check

1.With voltmeter or indicator light, measure from Terminal A (L1) to ground. Voltage should be 120V.

2.Measured from L2 to ground. Voltage should be "0".

3.If 1 and 2 above are opposite, reverse input leads to insure correct polarity.

Initial Operation

1.Check installation, mounting and elec trode gap to insure conformance to specifications.

continued on page 74

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Contents Service Manual Page Table of Contents Roof WARNING, Operation & Safety Safety Alert SymbolRoof Damage Warning and Disclaimer Proper Use of ProductFuel Warning SafetyPower Warning Page Vane Axial Fans FAN Installation Previously Installed UnitsProper Installation of the Ground Rod Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartPush Start Button, Nothing Happens TroubleshootingFan Control Circuit FAN Wiring and Schematic Volt 1 Phase 15 HPFAN Service LubricantMotors with Regreasing Grease in motor bearingsHub Bolt Torque Requirement for Fan Blades 84 ft. lbs. Trantorque14 1HP 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Schematic Wiring Diagram FAN Schematic and WiringVolt 1 Phase 15 HP Marathon Relubrication Intervals ProcedureLubrication 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Operating Temperature Table Heater InstallationBin Configuration Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Drying Grain Hours To Shutdown Mode Programming Hours To ShutdownRun Hours Display Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterAt GSI Factory ConfigurationConfiguration Dip Switches Normally Done Error Conditions Limit SwitchesMultiple Heater Error Conditions Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpConnect power cord to fan control box Heater Electrical InstallationHeater Electrical Installation 230V Fans Transition HI-LIMIT Installation Mount the housing to the bin Sidewall to sealPlenum Thermostat Mounting To the right sideAnnual Heater Inspection For Units Using HF-7318 Control Board Installation For Standard UnitsRun 2 wires 18 gage between master and slave unit FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation HI-LO Units 2ND Heater InstallationInstallation Standard Units HI-LO Fire Heater Smart BoardStandard Heaters not HI-LO fire Description Troubleshooting ChartLight Identification Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Electrical CHECK-OUT Chart Purge DelayTime Delay Reset Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Part Number HF-7136 Flame Detector KIT Installation1991-1993PNEG-286 Flame Detector Kit Installation 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Installation SELF-OPERATED Modulating ValvesApplication OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RAdjustment Checkout ProcedureRepairs and Replacement Replacement PartsInstallation Instructions Manual ResetFENWAL-SERIES SeriesSpecifications Flame SensingElectrode Application Control Board CommentsFan and Heater Control Board System ChecksPolarity Check Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsTwisto Says WARRANTY/SERVICE NotesLimited Warranty Statement Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February