GSI Outdoors PNEG-377 service manual Lubrication, Relubrication Intervals, Procedure

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FAN SERVICE

Fan and Heater

Motors used in GSI fan units are all standard NEMA frame motors and are specially designed for use in crop drying applications. Most of the replace- ment parts for these motors are handled by authorized service stations of the various motor manufacturers.

1.Always disconnect and lock out power before working on or around fan motor and electrical components.

2.Malfunctioning electrical components should be checked by a qualified electrician.

3.For extra motor life, any electric motor should be run for 30 minutes, once a month. This will help eliminate any damaging mois-

ture build-up in the motor and bearings.

4.If excess vibration shows up at some point when the fan has been running smoothly, check the blade for these conditions:

a.Fans setting idle in the summer offer an excellent place for mud dobbers to build their nests. A mud dobber nest on the back of the fan blade will cause the fan to be out of balance and vibrate.

b.Also, mice have been known to nest in the back of a blade. When the fan is started the centrifugal force kills the mice, but throws the blade out of balance.

Lubrication

This is a ball bearing motor. The bearings have been given initial lubrication at the factory. Motors without regreasing capability are fac- tory lubricated for normal bearing life.

Relubrication

Intervals

(Motors with Regreasing Capability)

New motors having been in stor- age for over a year should be

Hours of

Suggested Relube Interval

Service Per Year

 

NEMAFRAME SIZE

 

 

 

 

 

42 to 215T

254 to 326T

364 to 447T

5000 Hrs.

5 years

3 years

1 years

Continuous Normal Application

2 years

1 years

9 months

Seasonal Service Motor is idle

1 year

1 year

1 year

for 6 months or more

(beginning of

(beginning of

(beginning of

 

season)

season)

season)

Continuous high ambients, dirty

 

 

 

or moist locations, high

6 months

6 months

3 months

vibration or where shaft end is

 

 

 

hot (pumps-fans)

 

 

 

 

 

 

 

relubricated by the procedure noted in the chart to ensure long operating life.

Lubricant

Baldor motors are pre-greased normally with Shell Oil Company's "Dolium R". Several equiva-

lent greases which are compatible with the Baldor furnished grease are Chevron Oil's "SRI No. 2"

and Texaco Inc.'s "Premium RB".

Procedure

Overgreasing bearings can cause premature bear- ing failure. If motor is equipped with Alemite fitting, clean tip of fitting and apply grease gun. Use 1 to 2 full strokes on motors in NEMA 215 frame and smaller. Use 2 to 3 strokes on NEMA

254 thru NEMA 365 frame. Use 3 to 4 strokes on NEMA 404 frames and larger. On motors having drain plugs, remove grease drain plug and oper- ate motor for 20 minutes before replacing drain plug.

On motors equipped with slotted head grease screw, remove screw and apply grease tube to hole. Insert 2 to 3 inch length of grease string into each hole on motors in NMEA 215 frame and smaller. Insert 3 to 5 inch length on larger motors. Motors having grease drain plugs, remove plug and operate motor for 20 minutes before replacing drain plug.

Keep grease clean. Lubricate motors at stand- still. Remove and replace drain plugs at stand- still. Do not mix petroleum grease and silicone grease in motor bearings.

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Contents Service Manual Page Table of Contents Roof Damage Warning and Disclaimer Roof WARNING, Operation & SafetySafety Alert Symbol Proper Use of ProductPower Warning SafetyFuel Warning Page Vane Axial Fans Proper Installation of the Ground Rod FAN InstallationPreviously Installed Units Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartFan Control Circuit TroubleshootingPush Start Button, Nothing Happens FAN Wiring and Schematic Volt 1 Phase 15 HPMotors with Regreasing FAN ServiceLubricant Grease in motor bearings14 1HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Volt 1 Phase 15 HP Marathon FAN Schematic and WiringSchematic Wiring Diagram Lubrication ProcedureRelubrication Intervals 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Bin Configuration Heater InstallationOperating Temperature Table Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Run Hours Display Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterConfiguration Dip Switches Normally Done Factory ConfigurationAt GSI Multiple Heater Error Conditions Error ConditionsLimit Switches Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpHeater Electrical Installation 230V Fans Heater Electrical InstallationConnect power cord to fan control box Plenum Thermostat Mounting Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal To the right sideAnnual Heater Inspection Run 2 wires 18 gage between master and slave unit For Units Using HF-7318 Control BoardInstallation For Standard Units FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation Standard Units 2ND Heater InstallationInstallation HI-LO Units Standard Heaters not HI-LO fire Smart BoardHI-LO Fire Heater Light Identification Troubleshooting ChartDescription Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Time Delay Reset Electrical CHECK-OUT ChartPurge Delay Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information 1991-1993PNEG-286 Flame Detector Kit Installation Flame Detector KIT InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Application InstallationSELF-OPERATED Modulating Valves OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RRepairs and Replacement AdjustmentCheckout Procedure Replacement PartsFENWAL-SERIES Installation InstructionsManual Reset SeriesElectrode Application SpecificationsFlame Sensing Control Board CommentsPolarity Check Fan and Heater Control BoardSystem Checks Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsLimited Warranty Statement WARRANTY/SERVICE NotesTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February