GSI Outdoors PNEG-377 service manual Light Identification, Troubleshooting Chart, Description

Page 68

SMART BOARD

Fan And Heater

 

Light Identification

Light 1

Signifies the on/off switch is on

 

and the heater hi-limit is good.

Light 2

Signifies the fuse is good.

Light 3

Signifies the 10 second time delay

 

relay and/or the DPDT relay is

 

energized.

Light 4

Signifies the vapor hi-limit is

 

closed, or set, not tripped out.

Light 5

Signifies the humidistat-thermostat

 

is calling for heat.

Light 6

Signifies the DPDT relay, vapor

 

solenoid, liquid solenoid, ignition

 

transformer and indication light are

 

receiving power.

Light 7

Signifies the cycle thermostat is

 

closed and the cycle solenoid is

 

receiving power.

Light A

Signifies the flame probe is closed.

Light B

Signifies the DPDT relay is

 

energized and the time delay reset

 

is receiving power.

 

Troubleshooting Chart

Light #

Description

0

If no light is on, first check the on/

 

off switch to be sure it is in the on

 

position. If the unit still does not

 

operate, check the heater hi-limit.

1

If light #1 is the only one lit,

 

check the fuse on the SMART

 

BOARD. If faulty, replace.

1 and 2

If only lights 1 and 2 are lit,

 

check your connections to the

flame detection module. (blue/ black and white/brown wires). If connection is good replace flame detection module.

1,2 and A If onlylights 1,2 and A are lit, check the 10 second purge relay and/or the DPDT relay. Replace either part if faulty and restart unit.

1,2,3 and A If only lights 1,2,3 and A re lit the vapor hi-limit has shut down the unit. If the unit has been operating and just shut down, allow time for the vapor high limit to cool down (2 or 3 minutes). The vapor hi-limit will automatically reset itself. Then, readjust the vaporizer to a cooler position and the unit will restart itself. If it will not restart check and/or replace vapor hi- limit.

1,2,3,4 and A If only lights 1,2,3,4 and A are lit, the humidistat thermostat or other heater control device has shut down the unit. Allos time for thermostat to cool and if unit does norestart check and/or replace control device.

1-5 and A If only lights 1-5 and A are lit the time delay reset has shut down the unit. Reset the delay and restart the unit. If the delay connot be reset then replace. (If reset keeps kicking out flame sensor may be bad or need to be adjusted into the flame).

1-6, A and B Check to see that spark plug is giving good blue sparkplug is giving good blue spark. If spark plug is not sparking check transformer, spark plug and spark plug wire. If unit does have good spark check to be sure that gas supply is on.

68

Image 68
Contents Service Manual Page Table of Contents Roof WARNING, Operation & Safety Safety Alert SymbolRoof Damage Warning and Disclaimer Proper Use of ProductFuel Warning SafetyPower Warning Page Vane Axial Fans FAN Installation Previously Installed UnitsProper Installation of the Ground Rod Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartPush Start Button, Nothing Happens TroubleshootingFan Control Circuit FAN Wiring and Schematic Volt 1 Phase 15 HPFAN Service LubricantMotors with Regreasing Grease in motor bearingsHub Bolt Torque Requirement for Fan Blades 84 ft. lbs. Trantorque14 1HP 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Schematic Wiring Diagram FAN Schematic and WiringVolt 1 Phase 15 HP Marathon Relubrication Intervals ProcedureLubrication 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Operating Temperature Table Heater InstallationBin Configuration Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Drying Grain Hours To Shutdown Mode Programming Hours To ShutdownRun Hours Display Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterAt GSI Factory ConfigurationConfiguration Dip Switches Normally Done Error Conditions Limit SwitchesMultiple Heater Error Conditions Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpConnect power cord to fan control box Heater Electrical InstallationHeater Electrical Installation 230V Fans Transition HI-LIMIT Installation Mount the housing to the bin Sidewall to sealPlenum Thermostat Mounting To the right sideAnnual Heater Inspection For Units Using HF-7318 Control Board Installation For Standard UnitsRun 2 wires 18 gage between master and slave unit FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation HI-LO Units 2ND Heater InstallationInstallation Standard Units HI-LO Fire Heater Smart BoardStandard Heaters not HI-LO fire Description Troubleshooting ChartLight Identification Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Electrical CHECK-OUT Chart Purge DelayTime Delay Reset Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Part Number HF-7136 Flame Detector KIT Installation1991-1993PNEG-286 Flame Detector Kit Installation 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Installation SELF-OPERATED Modulating ValvesApplication OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RAdjustment Checkout ProcedureRepairs and Replacement Replacement PartsInstallation Instructions Manual ResetFENWAL-SERIES SeriesSpecifications Flame SensingElectrode Application Control Board CommentsFan and Heater Control Board System ChecksPolarity Check Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsTwisto Says WARRANTY/SERVICE NotesLimited Warranty Statement Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February