GSI Outdoors PNEG-377 SELF-OPERATED Modulating Valves, Application, Operation, Installation

Page 87

Fan and Heater

SELF-OPERATED MODULATING VALVES

Johnson Controls, Inc.

Control Products Division

1302 East Monroe Street

Goshen, IN 46526

Series V50

Self-Operated Modulating Valves

For Outdoor Crop Dryer Service

Installation and Operation

Instructions

Application

These valves control the flow of gas on natural or LP gas fired outdoor crop dryers to maintain desired drying air temperature. Changes in air temperature at the sensing bulb cause the valve to modulate the gas supply to the main burner.

CAUTION: Valves are for outdoor crop dryer service only. Not for use on applications of any other kind.

All Series V50 valves are designed for use only as operating devices. Where system closure, improper flow or loss of pressure due to valve failure can result in personal injury and/or loss of property, a separate pressure relief or safety shutoff valve, as applicable, must be added by the user.

Operation

LP Gas Application

These valves are normally located on the crop dryer gas manifold between the pressure regulating valve and the burner orifice. They are used on vapor withdrawal systems or on liquid withdrawal systems using a direct or indirect vaporizer. They should not be used as a expansion valves (handling liquid LP) on straight liquid withdrawal systems.

A pressure regulating valve is required to maintain uniform inlet pressure to the V50 modulating valve because the tank pressure varies considerably due to changes in tank ambient temperature.

The recommended setting for the pressure regulating valve is no higher than 30PSIG (207 kPa) as in many

Figure 1

Figure 2

Modulating Value V50A

Modulating Value V50B

instances the outside temperature will not be high enough to provide the regulating valve with pressure above this value. The maximum working pressure for V50 self-operating valves is 30 PSIG.

As the modulating valve provides only a portion of the pressure drop, the maximum firing rate (valve wide open) is determined by the setting of the pressure regulator and the size of the burner orifice.

Installation

Follow original equipment manufacturer's installa- tion instructions, if provided.

CAUTION: The valve should not be installed on lines where line pressure excedds 30 PSIG (207 kPa). When there is a possibility of pressures over 30 PSIG, provide an overpressure or alarm control. The temperature at the sensing bulb must not exceed maximum valve range shown on the nameplate by more than 20F° (10C°). The maxi- mum ambient temperature around the valve body must nots exceed 175°F (79°C).

87

Image 87
Contents Service Manual Page Table of Contents Proper Use of Product Roof WARNING, Operation & SafetySafety Alert Symbol Roof Damage Warning and DisclaimerSafety Power WarningFuel Warning Page Vane Axial Fans Machine to Earth Ground FAN InstallationPreviously Installed Units Proper Installation of the Ground RodTest Station RPM Vane Axial Fan FAN SpecificationsFAN Fan Troubleshooting Chart FAN TroubleshootingTroubleshooting Fan Control CircuitPush Start Button, Nothing Happens Volt 1 Phase 15 HP FAN Wiring and SchematicGrease in motor bearings FAN ServiceLubricant Motors with Regreasing18-1.5HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 14 1HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 FAN Schematic and Wiring Volt 1 Phase 15 HP MarathonSchematic Wiring Diagram Procedure LubricationRelubrication Intervals 29ft. lbs. Browning 15HP 3500RPM fans 16ft. lbs. BrowningGas Heater Service Guide Heater Installation Bin ConfigurationOperating Temperature Table Replacing HF-7100 Board with HF-7318 Disconnectand LOCK-OUT Power Before Servicing HeaterLow Temperature Heater Specifications High Temperature Heater SpecificationsBTUs per Gauge Pressure PSI Propane Models Approximate Vane Axial GAS Heater SpecificationsBTUs Gauge Pressure PSI Natural Gas Models Approximate Low & Medium Temperature Models CHI-TOWN GAS Heater SpecificationsHigh Temperature CHI-TOWN Heater SpecificationsBtus Per Gauge Pressure Psi Natural Gas Models Approximate MED TemperatureCentrifugal Heater Specifications Downwind Heater SpecificationsTransition Hi-limit Installation Air Pressure Switch Temperature Sensor Box InstallationSecondary Heater Unit Heater Unit WiringFigure a Installing Optional Humidity SensorPower Up Operating ProcedureNormal Operating Displays With Heater Not Running Starting The Dryer Setting Gas PressureOperating Procedure Adjusting the Air Pressure Switch AIR Pressure SwitchRunning The Dryer Adjusting The VaporizorProgramming Set Points Multiple Heater Notes Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Run Hours DisplayAmount of gas used by the heater Modulating Valve OperationFactory Configuration Configuration Dip Switches Normally DoneAt GSI Misc Error Numbers Error ConditionsLimit Switches Multiple Heater Error ConditionsHeater Service Wiring Diagram Programing Instructions for Series 2000 Heater Turn Control Power on dryer to the off positionProgrammer Hook Up +18%Heater Electrical Installation Heater Electrical Installation 230V FansConnect power cord to fan control box To the right side Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal Plenum Thermostat MountingAnnual Heater Inspection FAN Parts For Units Using HF-7318 Control BoardInstallation For Standard Units Run 2 wires 18 gage between master and slave unitWiring Schematic Standard Heater Wiring Standard Heater Schematic Housing TROUBLE-SHOOTING Flow Chart7528% 352%$%/&$86 Trouble Shooting ChartFan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters 2ND Heater Installation Installation Standard UnitsInstallation HI-LO Units Smart Board Standard Heaters not HI-LO fireHI-LO Fire Heater Troubleshooting Chart Light IdentificationDescription For Heaters Manufactured after Fan And Heater Downwind Heat Adjustment ProcedureGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Flame Probe Electrical CHECK-OUT ChartPurge Delay Time Delay Reset2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Vane Axial LP Heater Heater SchematicVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Flame Detector KIT Installation 1991-1993PNEG-286 Flame Detector Kit InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Operation InstallationSELF-OPERATED Modulating Valves ApplicationOrifice Sizes in Kit Number PLG14A-600R Bypass Orifice SelectionReplacement Parts AdjustmentCheckout Procedure Repairs and ReplacementSeries Installation InstructionsManual Reset FENWAL-SERIESControl Board Comments SpecificationsFlame Sensing Electrode ApplicationInitial Operation Fan and Heater Control BoardSystem Checks Polarity CheckFENWAL-SERIES Repair and Replacements Safety ChecksWARRANTY/SERVICE Notes Limited Warranty StatementTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February