GSI Outdoors PNEG-377 Bypass Orifice Selection, Orifice Sizes in Kit Number PLG14A-600R

Page 88

SELF-OPERATED MODULATING VALVES

Fan and Heater

Installation and Operation Instructions, continued

Be sure the valve is installed so the gas flows through the body in the proper direction as indi- cated by the arrow on the body.

On direct or indirect fired vaporizer systems in which hot LP gas is flowing through the valve, install the valve with the bellows pointing down. This allows the temperature sensing element to perform properly. In vapor withdrawal systems, the gas flowing through the valve is cooler than the sensing bulb and valve is cooler thatn the sensing bulb and valve mounting position is not as important.

The temperature sensing bulb should be installed so the capillary end of the bulb is always higher than the plugged and of the bulb (see figure 3.)

If the installation requires that the bulb be in a horizontal position, it is very importanat to be sure that the word "TOP" appears at the top or upper- most surface of the bulb. (see Figure 4).

CAUTION: Do not kink or sharply bend the capillary tubing. Coil and secure excess capillary if installed where subjectd to vibration, allowing some slack in capillary to avoid "violin string" vibrations. Do not allow capillary to rub surfaces where friction can damage the tubing.

Figure 3-Capillary-end of bulb higher than plugged-end of temperature bulb.

Figure 4-Horizontal bulb mounting with "TOP" at top or uppermost surface of bulb.

Bypass Orifice Selection

These valves have a threaded hole in the internal web of the valve for an internal bypass. ( See figure 5) They are normally supplied with a solid plug installed in this hole for complete shutoff. Five drilled orifice fittings are supplied with each valve for field installation, if bypass is needed. The bypass orifice is ued to maintain a minimum flame which will burn even when the close-off point has been reached. When bypass is required, remove the solid plug and replace with the proper orifice plug. See selection table.

Figure 5-Cutaway view showing location of orifice plug

Figure 6-Typical piping for the V50 Valve

Orifice Sizes in Kit

Number PLG14A-600R

 

Orifice Size

Color

 

In.

mm

Code

 

 

 

 

.040

1.02

Red

 

.062

1.57

Yellow

 

.078

1.98

Green

 

.093

2.36

Blue

 

.125

3.18

Aluminum

 

Solid Plug

Brass

88

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Contents Service Manual Page Table of Contents Roof WARNING, Operation & Safety Safety Alert SymbolRoof Damage Warning and Disclaimer Proper Use of ProductPower Warning SafetyFuel Warning Page Vane Axial Fans FAN Installation Previously Installed UnitsProper Installation of the Ground Rod Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartFan Control Circuit TroubleshootingPush Start Button, Nothing Happens FAN Wiring and Schematic Volt 1 Phase 15 HPFAN Service LubricantMotors with Regreasing Grease in motor bearingsHub Bolt Torque Requirement for Fan Blades 84 ft. lbs. Trantorque14 1HP 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Volt 1 Phase 15 HP Marathon FAN Schematic and WiringSchematic Wiring Diagram Lubrication ProcedureRelubrication Intervals 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Bin Configuration Heater InstallationOperating Temperature Table Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Drying Grain Hours To Shutdown Mode Programming Hours To ShutdownRun Hours Display Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterConfiguration Dip Switches Normally Done Factory ConfigurationAt GSI Error Conditions Limit SwitchesMultiple Heater Error Conditions Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpHeater Electrical Installation 230V Fans Heater Electrical InstallationConnect power cord to fan control box Transition HI-LIMIT Installation Mount the housing to the bin Sidewall to sealPlenum Thermostat Mounting To the right sideAnnual Heater Inspection For Units Using HF-7318 Control Board Installation For Standard UnitsRun 2 wires 18 gage between master and slave unit FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation Standard Units 2ND Heater InstallationInstallation HI-LO Units Standard Heaters not HI-LO fire Smart BoardHI-LO Fire Heater Light Identification Troubleshooting ChartDescription Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Electrical CHECK-OUT Chart Purge DelayTime Delay Reset Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information 1991-1993PNEG-286 Flame Detector Kit Installation Flame Detector KIT InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Installation SELF-OPERATED Modulating ValvesApplication OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RAdjustment Checkout ProcedureRepairs and Replacement Replacement PartsInstallation Instructions Manual ResetFENWAL-SERIES SeriesSpecifications Flame SensingElectrode Application Control Board CommentsFan and Heater Control Board System ChecksPolarity Check Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsLimited Warranty Statement WARRANTY/SERVICE NotesTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February