GSI Outdoors PNEG-377 service manual Programing Instructions for Series 2000 Heater

Page 50

HEATER SERVICE

Fan and Heater

 

 

The Temperature sensor used with the Series 2000 Heater is a thermistor. A thermistors electrical resistance (ohms) varies according to temperature. As shown in the chart for this thermistor the resistance rises with colder temperatures. If the temperature around the sensor is known, the resistance, when checked with an ohm meter, should match the chart.

If the resistance does not match check for moisture, loose wires or a bad sensor. A sensor should be kept on hand because if it fails the heater will not operate.

Programing Instructions for Series 2000 Heater

1.Turn Control Power on dryer to the off position.

2.Locate programming jack (P7) on back of computer. (See page 72).

3.Plug the series 2000 cable into programming jack and into programmers DB-9 jack.

4.Be sure that the rotary switch on the programmer is set to position 8.

5.Turn on Control Power to the dryer.

6.The four (4) lights on the programmer will come on, then three (3) will go out leaving the power light still on.

7.Push the start button on the programmer to start the transfer of Software.

8.The busy light will flash until the transfer process is complete.

9.When completed, the pass light will flash indicating a successful transfer.

10.If the fail light flashes then check your connections and repeat the above process.

11.Turn Control Power on dryer to off and remove the cable.

12.Turn on the dryer and the opening screens should indicate the newer version of software.

50

Image 50
Contents Service Manual Page Table of Contents Roof Damage Warning and Disclaimer Roof WARNING, Operation & SafetySafety Alert Symbol Proper Use of ProductFuel Warning SafetyPower Warning Page Vane Axial Fans Proper Installation of the Ground Rod FAN InstallationPreviously Installed Units Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartPush Start Button, Nothing Happens TroubleshootingFan Control Circuit FAN Wiring and Schematic Volt 1 Phase 15 HPMotors with Regreasing FAN ServiceLubricant Grease in motor bearings14 1HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Schematic Wiring Diagram FAN Schematic and WiringVolt 1 Phase 15 HP Marathon Relubrication Intervals ProcedureLubrication 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Operating Temperature Table Heater InstallationBin Configuration Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Run Hours Display Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterAt GSI Factory ConfigurationConfiguration Dip Switches Normally Done Multiple Heater Error Conditions Error ConditionsLimit Switches Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpConnect power cord to fan control box Heater Electrical InstallationHeater Electrical Installation 230V Fans Plenum Thermostat Mounting Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal To the right sideAnnual Heater Inspection Run 2 wires 18 gage between master and slave unit For Units Using HF-7318 Control BoardInstallation For Standard Units FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation HI-LO Units 2ND Heater InstallationInstallation Standard Units HI-LO Fire Heater Smart BoardStandard Heaters not HI-LO fire Description Troubleshooting ChartLight Identification Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Time Delay Reset Electrical CHECK-OUT ChartPurge Delay Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Part Number HF-7136 Flame Detector KIT Installation1991-1993PNEG-286 Flame Detector Kit Installation 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Application InstallationSELF-OPERATED Modulating Valves OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RRepairs and Replacement AdjustmentCheckout Procedure Replacement PartsFENWAL-SERIES Installation InstructionsManual Reset SeriesElectrode Application SpecificationsFlame Sensing Control Board CommentsPolarity Check Fan and Heater Control BoardSystem Checks Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsTwisto Says WARRANTY/SERVICE NotesLimited Warranty Statement Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February