GSI Outdoors PNEG-377 Fenwal-Series, Installation Instructions, General Information, Manual Reset

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FENWAL-SERIES 05-14

Fan and Heater

FENWAL

SERIES 05-14

Proof of Flame

Direct Spark Ignition System

U.S. Patent Nos. 3,504,992;3,832,123;3,847,533;3,861,854. Can Patent No. 860,521

Installation Instructions

General Information

Fenwal Series 05-14 Spark Ignition Systems are manufactured and tested to the most rigid quality control standards. Strict adherence to these instructions will assure satisfactory performance.

WARNING: This ignition system complies with the Z21.20 ANSI Standards for gas burner auto- matic ignition systems when installed with Fenwal specified electrodes and high voltage lead wires. The replacement of components or any alterations to this control board will invalidate our warranty, void agency certifications and can create hazard- ous conditions that may cause property damage, personal injury or even death.

Operation

On a call for heat, input power is applied to control board, sparking is then initiated and the gas valve is energized. Sparking continues with the gas valve powered for a specified "trial-for- ignition" period. (See Specifications for timing periods.)

In normal operation, as soon as flame is estab- lished and proven by the flame sensing circuitry, sparking will cease immediately and the system will remain "on", monitoring the flame until the end of the duty cycle.

Should a flame-out occur during the duty cycle, the system will reactivate the spark with 0.8 seconds, to provide for re-ignition. The flame will either be re-established within the "trial-for- ignition" time, or the system will lock-out in the normal manner. Should lock-out occur, reset action (manual or thermostatic) must be taken

before the unit can be recycled. Reset action may be accomplished at either the thermostat or at the control unit circuit breaker, depending on the model number of the unit. If the ignitor is a manual reset model (05-140X0X-00X), the circuit breaker will trip several seconds after sparking stops and the gas valve is deenergized. If the ignitor is designed for thermostatic reset, (05-1420X0X-00X), the circuit breaker will only trip after several attempts at re- ignition.

Thermostat Reset (Line Interruption)

Should the 05-14 series with the thermostat reset (models designated 05-142X01-0XX) go into lock- out due to loss of flame, the thermostat should be momentarily turned below set point or the control switch opened to initiate recycling. Lowering the thermostat below ambient will normally recycle the system. If several attempts at thermostatic reset do not result in ignition, a manual reset button on the ignitor module will actuate, preventing further recycling.

Manual Reset

The manual reset feature, available on models designated 05-140X01-00X requires manual resetting of the system in the event of lock-out.

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Contents Service Manual Page Table of Contents Roof Damage Warning and Disclaimer Roof WARNING, Operation & SafetySafety Alert Symbol Proper Use of ProductSafety Power WarningFuel Warning Page Vane Axial Fans Proper Installation of the Ground Rod FAN InstallationPreviously Installed Units Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartTroubleshooting Fan Control CircuitPush Start Button, Nothing Happens FAN Wiring and Schematic Volt 1 Phase 15 HPMotors with Regreasing FAN ServiceLubricant Grease in motor bearings14 1HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 FAN Schematic and Wiring Volt 1 Phase 15 HP MarathonSchematic Wiring Diagram Procedure LubricationRelubrication Intervals 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Heater Installation Bin ConfigurationOperating Temperature Table Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Run Hours Display Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterFactory Configuration Configuration Dip Switches Normally DoneAt GSI Multiple Heater Error Conditions Error ConditionsLimit Switches Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpHeater Electrical Installation Heater Electrical Installation 230V FansConnect power cord to fan control box Plenum Thermostat Mounting Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal To the right sideAnnual Heater Inspection Run 2 wires 18 gage between master and slave unit For Units Using HF-7318 Control BoardInstallation For Standard Units FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters 2ND Heater Installation Installation Standard UnitsInstallation HI-LO Units Smart Board Standard Heaters not HI-LO fireHI-LO Fire Heater Troubleshooting Chart Light IdentificationDescription Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Time Delay Reset Electrical CHECK-OUT ChartPurge Delay Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Flame Detector KIT Installation 1991-1993PNEG-286 Flame Detector Kit InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Application InstallationSELF-OPERATED Modulating Valves OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RRepairs and Replacement AdjustmentCheckout Procedure Replacement PartsFENWAL-SERIES Installation InstructionsManual Reset SeriesElectrode Application SpecificationsFlame Sensing Control Board CommentsPolarity Check Fan and Heater Control BoardSystem Checks Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsWARRANTY/SERVICE Notes Limited Warranty StatementTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February