GSI Outdoors PNEG-377 service manual PRESENTPNEG-286

Page 86

FLAME DETECTOR KIT INSTALLATION

Fan and Heater

1996-PRESENTPNEG-286

Flame Detector Kit Installation

Part Number HF-7136

1.Mount the detector module inside the heater control box. Module can be mounted in any position, but install so that moisture cannot get inside unit.

2.Run white wire to common or neutral of 120V power source.

3.Run black wire to terminal that is 110V when heater gets power. (Wire module power in parallel with main solenoid if it is 110V.)

4.Run green and red wires down to sens- ing probe. Red wire should go to flame probe electrode and green wire should go to flame probe ground. For proper operation the ground wire should be connected as close to probe as possible.

5.The remaining three wires are the normally open or normally closed relay contacts that replace the mechanical

flame probe. The blue-black wire is the common, the white-brown wire is the normally closed, and the white-blue is the normally open. On all Airstream heaters use the blue-black and the white-brown wires. The white-blue wire should be used only on makes of heaters that use a normally open probe.

6.110 volt ignition transformer may be connected to (2) 1/4" male spade con- nectors. This will turn off ignition after flame is established. This step is not required for operation.

7.Mount the sensing probe so the sensing portion will be in the flame at its highest and lowest operating conditions.

8.On the side of the flame detector is a red neon light. This light should be on when flame is being sensed and will go out when flame out condition is detected.

 

V

(NOT USED NORMALLY)

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT WHERE

 

NORMALLY OPEN

 

 

 

 

WHITE/BLUE

 

 

 

 

 

 

 

 

MECHANICAL PROBE

 

COMMON

 

 

 

 

 

 

 

BLUE/BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRES WERE CONNECTED

 

NORMALLY CLOSED

 

 

 

WHITE/BROWN

 

 

 

 

TO FLAME SENSOR

ELECTRODE

 

 

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

VGROUND

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO 110V POWER

WHITE

 

CONNECT WHERE ONE SIDE OF

IGNITION TRANSFORMER WAS CONNECTED

DO NOT MOVE THIS SIDE OF

IGNITION TRANSFORMER CONNECTION

FLAME

DETECTOR

MODULE

IGNITION

TRANSFORMER

86

Image 86
Contents Service Manual Page Table of Contents Roof Damage Warning and Disclaimer Roof WARNING, Operation & SafetySafety Alert Symbol Proper Use of ProductFuel Warning SafetyPower Warning Page Vane Axial Fans Proper Installation of the Ground Rod FAN InstallationPreviously Installed Units Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartPush Start Button, Nothing Happens TroubleshootingFan Control Circuit FAN Wiring and Schematic Volt 1 Phase 15 HPMotors with Regreasing FAN ServiceLubricant Grease in motor bearings14 1HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Schematic Wiring Diagram FAN Schematic and WiringVolt 1 Phase 15 HP Marathon Relubrication Intervals ProcedureLubrication 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Operating Temperature Table Heater InstallationBin Configuration Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Run Hours Display Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterAt GSI Factory ConfigurationConfiguration Dip Switches Normally Done Multiple Heater Error Conditions Error ConditionsLimit Switches Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpConnect power cord to fan control box Heater Electrical InstallationHeater Electrical Installation 230V Fans Plenum Thermostat Mounting Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal To the right sideAnnual Heater Inspection Run 2 wires 18 gage between master and slave unit For Units Using HF-7318 Control BoardInstallation For Standard Units FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation HI-LO Units 2ND Heater InstallationInstallation Standard Units HI-LO Fire Heater Smart BoardStandard Heaters not HI-LO fire Description Troubleshooting ChartLight Identification Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Time Delay Reset Electrical CHECK-OUT ChartPurge Delay Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Part Number HF-7136 Flame Detector KIT Installation1991-1993PNEG-286 Flame Detector Kit Installation 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Application InstallationSELF-OPERATED Modulating Valves OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RRepairs and Replacement AdjustmentCheckout Procedure Replacement PartsFENWAL-SERIES Installation InstructionsManual Reset SeriesElectrode Application SpecificationsFlame Sensing Control Board CommentsPolarity Check Fan and Heater Control BoardSystem Checks Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsTwisto Says WARRANTY/SERVICE NotesLimited Warranty Statement Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February