GSI Outdoors PNEG-377 service manual Safety Checks, Repair and Replacements

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FENWAL-SERIES 05-14

Fan and Heater

2.With the gas supply shut off, apply electri- cal power to the system by closing the control switch or by advancing the thermo- stat.

3.Check to insure that sparking occurs at the electrode tiops and across the 1/8" gap during the "trail-for-ignition" period speci- fied for the unit. (See Specifications.)

4.05-142 thermostate reset models will lock- out after the "trial-for-ignition" period and a few seconds later will trip the circuit breaker.

5.Manually open the gas supply line and either cycle the thermostat or depress the

manual reset button to recycle the unit.

6.Check that ignition has been accomplished within "trial-for-ignition" period. Sparking will cease immediately after ignition.

7.If system ignites but fails to hold-in, check input voltage and polarity and check to assure that L2 line is grounded. If system ignites but drops-out and input voltage is correct, check level of flame current (5mi- cro Amps minimum). check burner for proper ground.

Safety Checks

An annual imspection and test, conducted prior to the start of the heating season by qualified gas service personnel, is required to verify that the automatic gas ignition system, all associated components (i.e., fand limit switchs), and the appliance combustion cham- ber components operate according to the manufacturer's specifications. Components that have been physically damaged or that otherwise to per- form their function according to specifications must be replaced immediately to avoid creating fire, explosive, and/or toxic hazards that can result inproperty damage, personal injury or even death. Test the control as follows:

1.Manually shut off the gas supply and apply power to the control board. After the "trial-for-ignition" period has elapsed, check that there is no voltage output between terminals B(V1) and V2, using a suitable voltmeter or neon tester.

2.Manually open the gas supply line and re- activate control unit. Sparking should occur and immediately cease when the flame is established. While running, manually close the gas supply. Sparking should promptly reappear when the flame is extinguished. The spark should remain on for the "trial-for-ignition" period and the lock-out. Check that there is no voltage output betweeen terminals B(V1) and V2 described in section 1 above.

NOTE: Recyle system before each test by cycling the thermostate or depressing the manual reset button.

Repair and Replacements

Warnings

1.The Fenwal 05-14 ignition system is not field repairable. Any alteration or modifi cation may result in fire, explosion, toxic hazards, proerty damage, personal injury or death. Consult you local Fenway Authorized Heating Wholesaler for replacement ignition system.

2.Use caution to avoid miswiring a replace ment controller. It is recommended to remove one wire at a time from the defective unit and reconnect it tot the corresponding terminal of the new con

trol. Misconnection can result in condi tions hazardous to life and property.

3.The Fenwal 05-14 Direct Spark Ignition System is desinged for use only on new productrs by manufacturers of gas fired equipment. It may be used only as such, or as a replacement for an existing Fenwal Spark Ignition with the same catalog number. Any substitution or applications must be expressly approved by Fjenwal or the manufacturer of the equipemnt. Improper substitutions or aapplications may result in malfunction of equipemnt such as loss of flame sensing safety circuit creating an explosive atmosphere.

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Contents Service Manual Page Table of Contents Roof Damage Warning and Disclaimer Roof WARNING, Operation & SafetySafety Alert Symbol Proper Use of ProductPower Warning SafetyFuel Warning Page Vane Axial Fans Proper Installation of the Ground Rod FAN InstallationPreviously Installed Units Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartFan Control Circuit TroubleshootingPush Start Button, Nothing Happens FAN Wiring and Schematic Volt 1 Phase 15 HPMotors with Regreasing FAN ServiceLubricant Grease in motor bearings14 1HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Volt 1 Phase 15 HP Marathon FAN Schematic and WiringSchematic Wiring Diagram Lubrication ProcedureRelubrication Intervals 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Bin Configuration Heater InstallationOperating Temperature Table Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Run Hours Display Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterConfiguration Dip Switches Normally Done Factory ConfigurationAt GSI Multiple Heater Error Conditions Error ConditionsLimit Switches Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpHeater Electrical Installation 230V Fans Heater Electrical InstallationConnect power cord to fan control box Plenum Thermostat Mounting Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal To the right sideAnnual Heater Inspection Run 2 wires 18 gage between master and slave unit For Units Using HF-7318 Control BoardInstallation For Standard Units FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation Standard Units 2ND Heater InstallationInstallation HI-LO Units Standard Heaters not HI-LO fire Smart BoardHI-LO Fire Heater Light Identification Troubleshooting ChartDescription Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Time Delay Reset Electrical CHECK-OUT ChartPurge Delay Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information 1991-1993PNEG-286 Flame Detector Kit Installation Flame Detector KIT InstallationPart Number HF-7136 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Application InstallationSELF-OPERATED Modulating Valves OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RRepairs and Replacement AdjustmentCheckout Procedure Replacement PartsFENWAL-SERIES Installation InstructionsManual Reset SeriesElectrode Application SpecificationsFlame Sensing Control Board CommentsPolarity Check Fan and Heater Control BoardSystem Checks Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsLimited Warranty Statement WARRANTY/SERVICE NotesTwisto Says Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February