GSI Outdoors PNEG-377 service manual TROUBLE-SHOOTING Flow Chart, Housing

Page 59

Fan and Heater

TROUBLE-SHOOTING FLOW CHART

This chart should be used step by step to troubleshoot heater if heater does not start immediatly after turning on switch. This troubleshooting flow chart requires use of a voltmeter to check for 110 volts on designated terminals on terminal strip in heater. Always use voltmeter to check between termi- nals that are designated not between terminals and ground.

Voltage

terms 1 and 8

YES

Voltage

terms 2 and 8

YES

Voltage

terms 4 and 8

YES

Voltage

terms 6 and 8

YES

Voltage

terms 7 and 8

YES

Check Vapor

HI-Limit

Check incoming

NO power supply to heater

Fuse blown or on/

NO off switch bad

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reset button

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

tripped or bad

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

NO

 

 

 

 

terms 4 and 5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Housing

 

 

 

 

 

 

 

Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HI-Limit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

terms 4 and 3

 

NO

 

tripped or bad

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal Strip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

NO

Check

thermostat

Open

Flame Probe

59

Image 59
Contents Service Manual Page Table of Contents Proper Use of Product Roof WARNING, Operation & SafetySafety Alert Symbol Roof Damage Warning and DisclaimerFuel Warning SafetyPower Warning Page Vane Axial Fans Machine to Earth Ground FAN InstallationPreviously Installed Units Proper Installation of the Ground RodTest Station RPM Vane Axial Fan FAN SpecificationsFAN Fan Troubleshooting Chart FAN TroubleshootingPush Start Button, Nothing Happens TroubleshootingFan Control Circuit Volt 1 Phase 15 HP FAN Wiring and SchematicGrease in motor bearings FAN ServiceLubricant Motors with Regreasing18-1.5HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 14 1HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Schematic Wiring Diagram FAN Schematic and WiringVolt 1 Phase 15 HP Marathon Relubrication Intervals ProcedureLubrication 29ft. lbs. Browning 15HP 3500RPM fans 16ft. lbs. BrowningGas Heater Service Guide Operating Temperature Table Heater InstallationBin Configuration Replacing HF-7100 Board with HF-7318 Disconnectand LOCK-OUT Power Before Servicing HeaterLow Temperature Heater Specifications High Temperature Heater SpecificationsBTUs per Gauge Pressure PSI Propane Models Approximate Vane Axial GAS Heater SpecificationsBTUs Gauge Pressure PSI Natural Gas Models Approximate Low & Medium Temperature Models CHI-TOWN GAS Heater SpecificationsHigh Temperature CHI-TOWN Heater SpecificationsBtus Per Gauge Pressure Psi Natural Gas Models Approximate MED TemperatureCentrifugal Heater Specifications Downwind Heater SpecificationsTransition Hi-limit Installation Air Pressure Switch Temperature Sensor Box InstallationSecondary Heater Unit Heater Unit WiringFigure a Installing Optional Humidity SensorPower Up Operating ProcedureNormal Operating Displays With Heater Not Running Starting The Dryer Setting Gas PressureOperating Procedure Adjusting the Air Pressure Switch AIR Pressure SwitchRunning The Dryer Adjusting The VaporizorProgramming Set Points Multiple Heater Notes Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Run Hours DisplayAmount of gas used by the heater Modulating Valve OperationAt GSI Factory ConfigurationConfiguration Dip Switches Normally Done Misc Error Numbers Error ConditionsLimit Switches Multiple Heater Error ConditionsHeater Service Wiring Diagram Programing Instructions for Series 2000 Heater Turn Control Power on dryer to the off positionProgrammer Hook Up +18%Connect power cord to fan control box Heater Electrical InstallationHeater Electrical Installation 230V Fans To the right side Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal Plenum Thermostat MountingAnnual Heater Inspection FAN Parts For Units Using HF-7318 Control BoardInstallation For Standard Units Run 2 wires 18 gage between master and slave unitWiring Schematic Standard Heater Wiring Standard Heater Schematic Housing TROUBLE-SHOOTING Flow Chart7528% 352%$%/&$86 Trouble Shooting ChartFan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation HI-LO Units 2ND Heater InstallationInstallation Standard Units HI-LO Fire Heater Smart BoardStandard Heaters not HI-LO fire Description Troubleshooting ChartLight Identification For Heaters Manufactured after Fan And Heater Downwind Heat Adjustment ProcedureGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Flame Probe Electrical CHECK-OUT ChartPurge Delay Time Delay Reset2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Vane Axial LP Heater Heater SchematicVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Part Number HF-7136 Flame Detector KIT Installation1991-1993PNEG-286 Flame Detector Kit Installation 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Operation InstallationSELF-OPERATED Modulating Valves ApplicationOrifice Sizes in Kit Number PLG14A-600R Bypass Orifice SelectionReplacement Parts AdjustmentCheckout Procedure Repairs and ReplacementSeries Installation InstructionsManual Reset FENWAL-SERIESControl Board Comments SpecificationsFlame Sensing Electrode ApplicationInitial Operation Fan and Heater Control BoardSystem Checks Polarity CheckFENWAL-SERIES Repair and Replacements Safety ChecksTwisto Says WARRANTY/SERVICE NotesLimited Warranty Statement Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February