GSI Outdoors PNEG-377 Electrical CHECK-OUT Chart, Purge Delay, Flame Probe, Bin High-Limit

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ELECTRICAL CHECK-OUT CHART

Fan and Heater

For Units Using HF-7062 Control Board

All troubleshooting should be done with GAS SHUT OFF AT TANK. It is recommended to run drop cord from 110 volt power source to test electrical system on heater. However NEVER RUN HEATER WITHOUT IT BEING ELECTRICALLY INTERLOCKED TO FAN. This may cause unit to be severely damaged in case of fan failure.

Before checking out any of the components on the HF-7062 heater controller board check to make sure that there is power to the board. Turn on/off switch to on position, check voltage between terminals L1 to L2 on the board there should be 110 volts present. If no voltage present check to make sure Heater housing high- limit is reset. If housing high-limit is reset check it and the on/off toggle switch to see if they are defective. If they check out OK then check to be sure that the unit has a good neutral. All tests below should be done with power on and on/off switch in on position.

Purge Delay

Turn on/off switch to on position. There should be 110 volts between points A and B on board. If no voltage present check out flame probe. If 110 volts are present wait 15 seconds and check voltage between points C and D on board if no voltage present purge relay is possibly defective.

Flame Probe

Flame probe should be closed when cool and open when warm. FLAME PROBE MUST BE COOL (CLOSED) FOR UNIT TO START. Check voltage between points A and B. If 110 volts is present then flame probe is probably OK. If no voltage present check between points B and C. If 110 volts present flame probe is defective. If no voltage is present check bin high limit.

Bin High-Limit

THERMOSTAT MUST BE PLUGGED IN AND CALLING FOR HEAT FOR UNIT TO START. Check voltage between points B and E. If 110 volts present then vapor high-limit should be OK. If no voltage present check between points F and B. If 110 volts present check out thermostat circuit. If no voltage present check out vapor high-limit and housing high-limit.

Vapor High-Limit (Liquid units only)

VAPOR HIGH-LIMIT RESETS AUTOMATI-

CALLY. It must be cool to be closed. Check voltage between points G and B on Board. If voltage is present then vapor high-limit should be OK. If no voltage present check between points H and B. If voltage present then vapor high-limit is probably defective. If no voltage present check for bad connections on board or lack of a good neutral line coming into heater.

Time Delay Reset

CHECK TO BE SURE TIME DELAY RESET IS PUSHED IN (RESET CONDITION). Check voltage between points I and J. If 110 volts present then time delay reset should be OK. If no voltage present check voltage between points I and D. If 110 volts are present then time delay reset is prob- ably defective. If no voltage present the check housing hi-limit or on/off switch.

IMPORTANT: After approximately 60 seconds of heater operation with gas shut off reset button should kick out. If it does not then check out flame probe.

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Contents Service Manual Page Table of Contents Roof Damage Warning and Disclaimer Roof WARNING, Operation & SafetySafety Alert Symbol Proper Use of ProductFuel Warning SafetyPower Warning Page Vane Axial Fans Proper Installation of the Ground Rod FAN InstallationPreviously Installed Units Machine to Earth GroundTest Station FAN Specifications RPM Vane Axial FanFAN FAN Troubleshooting Fan Troubleshooting ChartPush Start Button, Nothing Happens TroubleshootingFan Control Circuit FAN Wiring and Schematic Volt 1 Phase 15 HPMotors with Regreasing FAN ServiceLubricant Grease in motor bearings14 1HP Hub Bolt Torque Requirement for Fan Blades84 ft. lbs. Trantorque 18-1.5HPCentrifugal FAN Service Guide RPM FAN RPM FAN Specifications 150 200 100 Schematic Wiring Diagram FAN Schematic and WiringVolt 1 Phase 15 HP Marathon Relubrication Intervals ProcedureLubrication 15HP 3500RPM fans 16ft. lbs. Browning 29ft. lbs. BrowningGas Heater Service Guide Operating Temperature Table Heater InstallationBin Configuration Disconnectand LOCK-OUT Power Before Servicing Heater Replacing HF-7100 Board with HF-7318High Temperature Heater Specifications Low Temperature Heater SpecificationsVane Axial GAS Heater Specifications BTUs per Gauge Pressure PSI Propane Models ApproximateBTUs Gauge Pressure PSI Natural Gas Models Approximate CHI-TOWN GAS Heater Specifications Low & Medium Temperature ModelsCHI-TOWN Heater Specifications High TemperatureMED Temperature Btus Per Gauge Pressure Psi Natural Gas Models ApproximateDownwind Heater Specifications Centrifugal Heater SpecificationsAir Pressure Switch Temperature Sensor Box Installation Transition Hi-limit InstallationHeater Unit Wiring Secondary Heater UnitInstalling Optional Humidity Sensor Figure aOperating Procedure Power UpNormal Operating Displays With Heater Not Running Setting Gas Pressure Starting The DryerOperating Procedure AIR Pressure Switch Adjusting the Air Pressure SwitchAdjusting The Vaporizor Running The DryerProgramming Set Points Run Hours Display Drying Grain Hours To Shutdown ModeProgramming Hours To Shutdown Multiple Heater NotesModulating Valve Operation Amount of gas used by the heaterAt GSI Factory ConfigurationConfiguration Dip Switches Normally Done Multiple Heater Error Conditions Error ConditionsLimit Switches Misc Error NumbersHeater Service Wiring Diagram Turn Control Power on dryer to the off position Programing Instructions for Series 2000 Heater+18% Programmer Hook UpConnect power cord to fan control box Heater Electrical InstallationHeater Electrical Installation 230V Fans Plenum Thermostat Mounting Transition HI-LIMIT InstallationMount the housing to the bin Sidewall to seal To the right sideAnnual Heater Inspection Run 2 wires 18 gage between master and slave unit For Units Using HF-7318 Control BoardInstallation For Standard Units FAN PartsWiring Schematic Standard Heater Wiring Standard Heater Schematic TROUBLE-SHOOTING Flow Chart HousingTrouble Shooting Chart 7528% 352%$%/&$86Fan and Heater Gas Heaters Deluxe Heater Wiring Deluxe Heater Schematic Heaters Installation HI-LO Units 2ND Heater InstallationInstallation Standard Units HI-LO Fire Heater Smart BoardStandard Heaters not HI-LO fire Description Troubleshooting ChartLight Identification Fan And Heater Downwind Heat Adjustment Procedure For Heaters Manufactured afterGAS Heaters 2ND Heater Installation Wiring Schematic GAS Heaters Time Delay Reset Electrical CHECK-OUT ChartPurge Delay Flame Probe2ND Heater Installation PRE-1990 GAS Heaters Heater Wiring Diagram Heater Schematic Vane Axial LP HeaterVane Axial Vapor Heater Downwind LP Heater Downwind Vapor Heater Lo-Fire Downwind Heater Miscellaneous Information Part Number HF-7136 Flame Detector KIT Installation1991-1993PNEG-286 Flame Detector Kit Installation 1994-1995PNEG-286 Flame Detector Kit Installation PRESENTPNEG-286 Application InstallationSELF-OPERATED Modulating Valves OperationBypass Orifice Selection Orifice Sizes in Kit Number PLG14A-600RRepairs and Replacement AdjustmentCheckout Procedure Replacement PartsFENWAL-SERIES Installation InstructionsManual Reset SeriesElectrode Application SpecificationsFlame Sensing Control Board CommentsPolarity Check Fan and Heater Control BoardSystem Checks Initial OperationFENWAL-SERIES Safety Checks Repair and ReplacementsTwisto Says WARRANTY/SERVICE NotesLimited Warranty Statement Motor Capacitor Chart Page 1004 E. Illinois St Assumption, IL Phone Fax February