Lennox International Inc Lennox SL280UH Series Gas Furnace: Startup and Safety Instructions

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Unit Start−Up

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

Do not use this furnace if any part has been underwa- ter. Immediately call a licensed professional service technician (or equivalent) to inspect the furnace and to replace any part of the control system and any gas control which has been under water.

WARNING

If overheating occurs or if gas supply fails to shut off, shut off the manual gas valve to the appliance before shutting off electrical supply.

CAUTION

Before attempting to perform any service or mainte- nance, turn the electrical power to unit OFF at dis- connect switch.

WARNING

During blower operation, the ECM motor emits ener- gy that may interfere with pacemaker operation. In- terference is reduced by both the sheet metal cabinet and distance.

BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

The gas valve on the SL280UHV unit will be equipped with a gas control switch. Use only your hand to move the switch. Never use tools. If the switch will not turn or if the control switch will not move by hand, do not try to repair it. Placing the furnace into operation:

SL280UHV units are equipped with an automatic ignition system. Do not attempt to manually light burners on these furnaces. Each time the thermostat calls for heat, the burners will automatically light. The ignitor does not get hot when there is no call for heat on units with an automatic ignition system.

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or death.

Gas Valve Operation (Figures 35 and 36)

1 − STOP! Read the safety information at the beginning of this section.

2 − Set the thermostat to the lowest setting.

3 − Turn off all electrical power to the unit.

4 − This furnace is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.

5 − Remove the upper access panel.

6 − Move gas valve switch to OFF position. Do not force. See figure 35 or 36.

7 − Wait five minutes to clear out any gas. If you then smell gas, STOP! Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instruc- tions. If you do not smell gas go to next step.

WHITE RODGERS GAS VALVE

 

MANIFOLD

HIGH FIRE ADJUSTMENT

INLET PRESSURE POST

SCREW

 

PRESSURE TAP

(under cap)

GAS VALVE SHOWN IN ON POSITION

FIGURE 35

 

HONEYWELL GAS VALVE

 

 

 

HIGH FIRE

 

INLET PRESSURE TAP

ADJUSTING SCREW

 

(under cap)

 

ON SIDE

 

 

 

 

 

 

 

 

MANIFOLD

 

 

 

PRESSURE

 

 

 

TAP ON

GAS VALVE SHOWN IN ON POSITION

SIDE

 

FIGURE 36

8− Move gas valve switch to ON position. Do not force. See figure 35 or 36.

9 − Replace the upper access panel.

10− Turn on all electrical power to to the unit. 11− Set the thermostat to desired setting.

NOTE − When unit is initially started, steps 1 through 11 may need to be repeated to purge air from gas line.

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Contents Table of Contents Installation Instructions SL280UHVEither Side Unit Dimensions − inches mmReturn air from both sides Side Return Air OpeningAccess Panel Blower Assembly Parts ArrangementSight Glass Safety Information SL280UHV Gas FurnaceShipping and Packing List Evaporator Use of Furnace as Construction HeaterGeneral Air Handler UnitCombustion, Dilution & Ventilation Air Space ALL AIR from Inside Equipment in ConfinedEquipment in Confined Space ALL AIR from Outside Equipment in Confined SpaceEquipment Confined Space ALL AIR from Outside Setting Equipment BottomBlower Motor Rigid LEG Return AIR Base 20 X 25 XFurnace Front Indoor AIRTypical Horizontal Application Horizontal Application Installation Clearances Top LeftRight End BottomDuct System FiltersLeft Side Vent Discharge VentingUpflow Position Top Vent DischargeHorizontal Left Position Horizontal Right PositionSide Vent Discharge Vent Pipe Common Venting Using Metal−Lined Masonry ChimneyDisconnected Vent StickerThrough an unused masonry chimney flue is not considered Vent Connector102 127 −1/2 152 178 10−1/2 MIN MAX Feet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Every 8 to 10 feet 2.44 to 3.01 m with suitable hang Ers or straps. Install a drip leg in vertical pipe runs to− In some localities, codes may require the installation Gas PipingHorizontal Application Left−Side Air DischargeRight−Side Air Discharge BOX Interior MAKE−UP BOX InstallationElectrical Electrostatic Discharge ESDCommunicating Non−CommunicatingIcomfortt Integrated Control Outdoor Unit Icomfort Touch Applications NON−COMMUNICATING System WiringCommunicating System Wiring 120V ConnectionsDIP Switch Settings and On−Board Links See figure OFF Single Stage Thermostat w Dual fuel capa Bilities SL280UHV Schematic Wiring Diagram Typical SL280UHV Field Wiring Diagram Integrated Control RS−BUS Link TB82, future use+ = Data High Connection − = Data LOW Connection −10% approx OFF On−Board Links 880 1045985 940SL280UH090V36B Blower Performance less filter 1095 12801220 11551110 12951235 11701100 13601230 11651380 12901225 1160+18% 1605 SL280UH110V60C Blower Performance less filter +18% 1785 SL280UH135V60D Blower Performance less filter Operating Sequence Thermostat energizes Y2 CompressorHoneywell GAS Valve For Your Safety Read Before LightingUnit Start−Up White Rodgers GAS ValveDial Gas Pressure AdjustmentGAS Meter Clocking Chart Proper CombustionHigh Altitude Heating Sequence of Operation Other Unit AdjustmentsHeating Operation with TWO−STAGE Thermostat Heating Operation with Single Stage ThermostatSEC Electrical SHOCK, Fire Or Explosion Hazard Service17− Reinstall burner box, manifold assembly and burner box SL280UHV BURNER, Combustion AIR Inducer Assembly13− To clean the combustion air inducer visually inspect 11− Back wash using steam. Begin from the burner openingSL280UHV NOX Inserts Repair Parts List Planned ServiceIntegrated Control Diagnostic Codes Integrated Control Diagnostic ModesEquipment is unable to communicate. Indicates Normal operation 5 seconds after fault recoveredFurnace / air handler. Clears after fault recovered Power at the thermostat. Alert stops all servicesAte feature will be set as ’installed’ and that could Reconfigure the system. Replace control if heatingMissioning and Execute ’Set Factory Default mode’ Control will still operate on default parameter setTion after fault is cleared Low pressure switch failed openSumes normal operation after fault is cleared Fault is clearedTo flame failure Open or not within specifications −hour soft lockOut. Clears when flame has been proven stable Soft lockout or resetVice is removed, or after power reset Pair/add duct. Cleared after the current service deIs not running. Check power to outdoor unit. Clears Error after current is sensed in both RUNSor run cycle, or after power reset Finished Program Unit Capacity/Size ModeCall for FIRST−STAGE Heat Troubleshooting Heating Sequence of OperationCall for Heat Satisfied Call for SECOND−STAGE Heat2ND Stage Heat Call for Heat Satisfied FIRST−STAGE Heat SECOND−STAGE HeatCall for Cooling Troubleshooting Cooling Sequence of OperationCall for FAN Troubleshooting Continuous Fan Sequence of Operation