Lennox International Inc SL280UH090V36B, SL280UH090V48B Combustion, Dilution & Ventilation Air

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DPlace the furnace as close to the center of the air dis- tribution system as possible. The furnace should also be located close to the chimney or vent termination point.

DDo not install the furnace where drafts might blow direct- ly into it. This could cause improper combustion and un- safe operation.

DDo not block the furnace combustion air openings with clothing, boxes, doors, etc. Air is needed for proper combustion and safe unit operation.

DWhen the furnace is installed in an attic or other insu- lated space, keep insulation away from the furnace.

NOTE − The Commonwealth of Massachusetts stipu- lates these additional requirements:

DGas furnaces shall be installed by a licensed plumb- er or fitter only.

DThe gas cock must be

DWhen a furnace is installed in an attic, the passage- way to and service area surrounding the equipment shall be floored.

WARNING

Product contains fiberglass wool.

Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of Cal- ifornia to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Lennox Industries Inc.

P.O. Box 799900

Dallas, TX 75379−9900

Combustion, Dilution & Ventilation Air

In the past, there was no problem in bringing in sufficient out- door air for combustion. Infiltration provided all the air that was needed. In today’s homes, tight construction practices make it necessary to bring in air from outside for combus- tion. Take into account that exhaust fans, appliance vents, chimneys, and fireplaces force additional air that could be used for combustion out of the house. Unless outside air is brought into the house for combustion, negative pressure (outside pressure is greater than inside pressure) will build to the point that a downdraft can occur in the furnace vent pipe or chimney. As a result, combustion gases enter the liv- ing space creating a potentially dangerous situation.

In the absence of local codes concerning air for combus- tion and ventilation, use the guidelines and procedures in this section to install SL280UHV furnaces to ensure effi- cient and safe operation. You must consider combustion air

needs and requirements for exhaust vents and gas piping. A portion of this information has been reprinted with per- mission from the National Fuel Gas Code (ANSI-Z223.1). This reprinted material is not the complete and official posi- tion of the ANSI on the referenced subject, which is repre- sented only by the standard in its entirety.

CAUTION

Do not install the furnace in a corrosive or contami- nated atmosphere. Meet all combustion and ventila- tion air requirements, as well as all local codes.

CAUTION

Insufficient combustion air can cause headaches, nausea, dizziness or asphyxiation. It will also cause excess water in the heat exchanger resulting in rust- ing and premature heat exchanger failure. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Avoid exposure to the following substances in the combus- tion air supply:

Permanent wave solutions Chlorinated waxes and cleaners Chlorine base swimming pool chemicals Water softening chemicals

De-icing salts or chemicals Carbon tetrachloride Halogen type refrigerants

Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid

Cements and glues

Antistatic fabric softeners for clothes dryers Masonry acid washing materials

All gas-fired appliances require air for the combustion pro- cess. If sufficient combustion air is not available, the fur- nace or other appliances will operate inefficiently and un- safely. Enough air must be provided to meet the needs of all fuel-burning appliances and appliances such as exhaust fans which force air out of the house. When fireplaces, ex- haust fans, or clothes dryers are used at the same time as the furnace, much more air is necessary to ensure proper combustion and to prevent a downdraft. Insufficient air causes incomplete combustion which can result in carbon monoxide.

In addition to providing combustion air, fresh outdoor air dilutes contaminants in the indoor air. These contami- nants may include bleaches, adhesives, detergents, sol- vents and other contaminants which can corrode furnace components.

The requirements for providing air for combustion and ven- tilation depend largely on whether the furnace is installed in an unconfined or a confined space.

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Contents Installation Instructions SL280UHV Table of ContentsSide Return Air Opening Unit Dimensions − inches mmReturn air from both sides Either SideAccess Panel Blower Assembly Parts ArrangementSight Glass Safety Information SL280UHV Gas FurnaceShipping and Packing List Air Handler Unit Use of Furnace as Construction HeaterGeneral EvaporatorCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from InsideEquipment in Confined Space ALL AIR from Outside Equipment in Confined SpaceEquipment Confined Space ALL AIR from Outside Setting Equipment BottomBlower Motor Rigid LEG Indoor AIR 20 X 25 XFurnace Front Return AIR BaseEnd Bottom Horizontal Application Installation Clearances Top LeftRight Typical Horizontal ApplicationFilters Duct SystemTop Vent Discharge VentingUpflow Position Left Side Vent DischargeHorizontal Left Position Horizontal Right PositionSide Vent Discharge Sticker Common Venting Using Metal−Lined Masonry ChimneyDisconnected Vent Vent PipeVent Connector Through an unused masonry chimney flue is not considered102 127 −1/2 152 178 10−1/2 MIN MAX Feet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Gas Piping Ers or straps. Install a drip leg in vertical pipe runs to− In some localities, codes may require the installation Every 8 to 10 feet 2.44 to 3.01 m with suitable hangHorizontal Application Left−Side Air DischargeRight−Side Air Discharge Electrostatic Discharge ESD Interior MAKE−UP BOX InstallationElectrical BOXNon−Communicating CommunicatingIcomfortt Integrated Control Outdoor Unit Icomfort Touch 120V Connections NON−COMMUNICATING System WiringCommunicating System Wiring ApplicationsDIP Switch Settings and On−Board Links See figure OFF Single Stage Thermostat w Dual fuel capa Bilities SL280UHV Schematic Wiring Diagram Typical SL280UHV Field Wiring Diagram Integrated Control RS−BUS Link TB82, future use+ = Data High Connection − = Data LOW Connection −10% approx OFF On−Board Links 940 1045985 880SL280UH090V36B Blower Performance less filter 1155 12801220 10951170 12951235 11101165 13601230 11001160 12901225 1380+18% 1605 SL280UH110V60C Blower Performance less filter +18% 1785 SL280UH135V60D Blower Performance less filter Operating Sequence Compressor Thermostat energizes Y2White Rodgers GAS Valve For Your Safety Read Before LightingUnit Start−Up Honeywell GAS ValveProper Combustion Gas Pressure AdjustmentGAS Meter Clocking Chart DialHigh Altitude Other Unit Adjustments Heating Sequence of OperationHeating Operation with TWO−STAGE Thermostat Heating Operation with Single Stage ThermostatSEC Service Electrical SHOCK, Fire Or Explosion Hazard11− Back wash using steam. Begin from the burner opening SL280UHV BURNER, Combustion AIR Inducer Assembly13− To clean the combustion air inducer visually inspect 17− Reinstall burner box, manifold assembly and burner boxSL280UHV NOX Inserts Planned Service Repair Parts ListIntegrated Control Diagnostic Modes Integrated Control Diagnostic CodesPower at the thermostat. Alert stops all services Normal operation 5 seconds after fault recoveredFurnace / air handler. Clears after fault recovered Equipment is unable to communicate. IndicatesControl will still operate on default parameter set Reconfigure the system. Replace control if heatingMissioning and Execute ’Set Factory Default mode’ Ate feature will be set as ’installed’ and that couldFault is cleared Low pressure switch failed openSumes normal operation after fault is cleared Tion after fault is clearedSoft lockout or reset Open or not within specifications −hour soft lockOut. Clears when flame has been proven stable To flame failureError after current is sensed in both RUN Pair/add duct. Cleared after the current service deIs not running. Check power to outdoor unit. Clears Vice is removed, or after power resetSor run cycle, or after power reset Program Unit Capacity/Size Mode FinishedTroubleshooting Heating Sequence of Operation Call for FIRST−STAGE HeatCall for SECOND−STAGE Heat Call for Heat SatisfiedCall for Heat Satisfied FIRST−STAGE Heat SECOND−STAGE Heat 2ND Stage HeatTroubleshooting Cooling Sequence of Operation Call for CoolingTroubleshooting Continuous Fan Sequence of Operation Call for FAN