Lennox International Inc SL280UH090V48B Gas Pressure Adjustment, Proper Combustion, Dial

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12− If the appliance will not operate, follow the instructions urning Off Gas to Unit" and call your service techni- cian or gas supplier.

Turning Off Gas to Unit

1 − Set the thermostat to the lowest setting.

2 − Turn off all electrical power to the unit if service is to be performed.

3 − Remove the upper access panel.

4 − Move gas valve switch to OFF position. Do not force. See figure 35 or 36.

5 − Replace the upper access panel. Failure To Operate

If the unit fails to operate, check the following: 1 − Is the thermostat calling for heat?

2 − Are access panels securely in place?

3 − Is the main disconnect switch closed?

4 − Is there a blown fuse or tripped circuit breaker?

5 − Is the filter dirty or plugged? Dirty or plugged filters will cause the limit control to shut the unit off.

6 − Is gas turned on at the meter?

7 − Is the manual main shut-off valve open?

8 − Is the internal manual shut-off valve open?

9 − Is the unit ignition system in lock out? If the unit locks out again, call the service technician to inspect the unit for blockages.

10 −Is pressure switch closed? Obstructed flue will cause unit to shut off at pressure switch. Check flue and outlet for blockages.

11 −Are flame rollout switches tripped? If flame rollout switches are tripped, call the service technician for in- spection.

Gas Pressure Adjustment

Furnace should operate at least 5 minutes before check- ing gas flow. Determine time in seconds for two revolu- tions of gas through the meter. (Two revolutions assures a more accurate time.) Divide by two and compare to time in table 20 below. If manifold pressure matches table 22 and rate is incorrect, check gas orifices for proper size and restriction. Remove temporary gas meter if installed.

NOTE − Shut unit off and remove manometer as soon as an accurate reading has been obtained. Take care to replace pressure tap plug.

TABLE 20

GAS METER CLOCKING CHART

 

 

Seconds for One Revolution

 

 

 

 

 

 

 

 

SL280

 

Natural

 

LP

 

Unit

 

1 cu ft

2 cu ft

 

1 cu ft

 

2 cu ft

 

 

Dial

Dial

 

Dial

 

DIAL

 

 

 

 

 

 

 

 

−045

 

80

160

 

200

 

400

 

 

 

 

 

 

 

 

−70

 

55

110

 

136

 

272

 

 

 

 

 

 

 

 

−90

 

41

82

 

102

 

204

 

 

 

 

 

 

 

 

−110

 

33

66

 

82

 

164

 

 

 

 

 

 

 

 

−135

 

27

54

 

68

 

136

 

 

 

 

 

 

 

 

 

Natural−1000 btu/cu ft

LP−2500 btu/cu ft

 

Supply Line Pressure

White Rodgers Gas Valve

An inlet post located on the gas valve provides access to the supply pressure. See figure 35. Back out the 3/32 hex screw one turn, connect a piece of 5/16 tubing and connect to a manometer to measure supply pressure. See table 22 for supply line pressure.

Honeywell Gas Valve

A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap. Remove the threaded plug, install a field−provided barbed fitting and connect a manometer to measure supply pressure. See table 22 for supply line pressure. Replace the threaded plug after mea- surements have been taken.

Manifold Pressure

NOTE − Pressure test adapter kit (10L34) is available from Lennox to facilitate manifold pressure measurement.

1 − Connect test gauge to manifold pressure post (figure 35) or tap (figure 36) on gas valve.

2 − Ignite unit on high fire and let run for 5 minutes to allow for steady state conditions.

3 − After allowing unit to stabilize for 5 minutes, record manifold pressure and compare to value given in table 22.

4 − If necessary, make adjustments. Figures 35 and 36 show location of high fire adjustment screw.

5 − If an adjustment is made on high fire, re−check man- ifold pressure on low fire. Do not adjust low fire man- ifold pressure. If low fire manifold pressure is more than 1/2" above or below value specified in table 22, replace valve.

Proper Combustion

Furnace should operate minimum 15 minutes with correct manifold pressure and gas flow rate before checking com- bustion. Table 21 shows acceptable combustion for ALL SL280UHV models. The maximum carbon monoxide read- ing should not exceed 50 ppm.

TABLE 21

Firing Rate

CO2% For Nat

CO2% For L.P.

High Fire

6.8 − 7.4

7.5 − 9.0

 

 

 

Low Fire

4.2 − 5.7

5.0 − 6.0

 

 

 

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Contents Installation Instructions SL280UHV Table of ContentsUnit Dimensions − inches mm Return air from both sidesSide Return Air Opening Either SideParts Arrangement Access Panel Blower AssemblySight Glass SL280UHV Gas Furnace Safety InformationShipping and Packing List Use of Furnace as Construction Heater GeneralAir Handler Unit EvaporatorCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from InsideEquipment in Confined Space Equipment in Confined Space ALL AIR from OutsideEquipment Confined Space ALL AIR from Outside Bottom Setting EquipmentBlower Motor Rigid LEG 20 X 25 X Furnace FrontIndoor AIR Return AIR BaseHorizontal Application Installation Clearances Top Left RightEnd Bottom Typical Horizontal ApplicationFilters Duct SystemVenting Upflow PositionTop Vent Discharge Left Side Vent DischargeHorizontal Right Position Horizontal Left PositionSide Vent Discharge Common Venting Using Metal−Lined Masonry Chimney Disconnected VentSticker Vent PipeVent Connector Through an unused masonry chimney flue is not considered102 127 −1/2 152 178 10−1/2 MIN MAX Feet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Ers or straps. Install a drip leg in vertical pipe runs to − In some localities, codes may require the installationGas Piping Every 8 to 10 feet 2.44 to 3.01 m with suitable hangLeft−Side Air Discharge Horizontal ApplicationRight−Side Air Discharge Interior MAKE−UP BOX Installation ElectricalElectrostatic Discharge ESD BOXNon−Communicating CommunicatingIcomfortt Integrated Control Outdoor Unit Icomfort Touch NON−COMMUNICATING System Wiring Communicating System Wiring120V Connections ApplicationsDIP Switch Settings and On−Board Links See figure OFF Single Stage Thermostat w Dual fuel capa Bilities SL280UHV Schematic Wiring Diagram Typical SL280UHV Field Wiring Diagram RS−BUS Link TB82, future use Integrated Control+ = Data High Connection − = Data LOW Connection −10% approx OFF On−Board Links 1045 985940 880SL280UH090V36B Blower Performance less filter 1280 12201155 10951295 12351170 11101360 12301165 11001290 12251160 1380+18% 1605 SL280UH110V60C Blower Performance less filter +18% 1785 SL280UH135V60D Blower Performance less filter Operating Sequence Compressor Thermostat energizes Y2For Your Safety Read Before Lighting Unit Start−UpWhite Rodgers GAS Valve Honeywell GAS ValveGas Pressure Adjustment GAS Meter Clocking ChartProper Combustion DialHigh Altitude Other Unit Adjustments Heating Sequence of OperationHeating Operation with Single Stage Thermostat Heating Operation with TWO−STAGE ThermostatSEC Service Electrical SHOCK, Fire Or Explosion HazardSL280UHV BURNER, Combustion AIR Inducer Assembly 13− To clean the combustion air inducer visually inspect11− Back wash using steam. Begin from the burner opening 17− Reinstall burner box, manifold assembly and burner boxSL280UHV NOX Inserts Planned Service Repair Parts ListIntegrated Control Diagnostic Modes Integrated Control Diagnostic CodesNormal operation 5 seconds after fault recovered Furnace / air handler. Clears after fault recoveredPower at the thermostat. Alert stops all services Equipment is unable to communicate. IndicatesReconfigure the system. Replace control if heating Missioning and Execute ’Set Factory Default mode’Control will still operate on default parameter set Ate feature will be set as ’installed’ and that couldLow pressure switch failed open Sumes normal operation after fault is clearedFault is cleared Tion after fault is clearedOpen or not within specifications −hour soft lock Out. Clears when flame has been proven stableSoft lockout or reset To flame failurePair/add duct. Cleared after the current service de Is not running. Check power to outdoor unit. ClearsError after current is sensed in both RUN Vice is removed, or after power resetSor run cycle, or after power reset Program Unit Capacity/Size Mode FinishedTroubleshooting Heating Sequence of Operation Call for FIRST−STAGE HeatCall for SECOND−STAGE Heat Call for Heat SatisfiedCall for Heat Satisfied FIRST−STAGE Heat SECOND−STAGE Heat 2ND Stage HeatTroubleshooting Cooling Sequence of Operation Call for CoolingTroubleshooting Continuous Fan Sequence of Operation Call for FAN