Burnham IN10 manual Combustion Chamber

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9.Install front removable door by engaging upper side edges of panel with side receiving flanges, sliding up and under top panel flange - seating front door fully - then sliding down to engage bottom flange behind lower front tie bar.

G.Install Pilot/Burner Assembly (shipped in Gas Controls Carton). See Figure 10.

Figure 10: Combustion Chamber

1.Remove jacket front removable door.

a.Remove burner access panel located above burners.

b.Install Pilot/Burner Assembly where noted on gas manifold.

i. Insert rear of burner in burner tray slot.

ii. Position burner over the orifice.

NOTE: The burner to the right may need to be lifted from the orifice to install pilot/ burner assembly. Reinstall lifted burner over the orifice.

c.Reinstall burner access panel.

H.Install Gas Valve on main gas burner assembly (if not factory assembled). See Figure 11, 12, 13, or 14.

1.Connect gas valve to manifold.

2.Connect pilot tubing from pilot burner to gas valve pilot tapping.

3.Continuous Ignition (standing pilot): connect thermocouple to gas valve.

Figure 11: Pilot and Gas Piping, Continuous Ignition (Standing Pilot) (IN3 through IN9 Only)

Figure 12: Pilot and Gas Piping, Continuous Ignition

(Standing Pilot) (IN10 through IN12 Only)

Figure 13: Pilot and Gas Piping, Intermittent Ignition

(EI) (IN3 through IN11 Only)

Figure 14: Pilot and Gas Piping, Intermittent Ignition

(EI) (IN12 Only)

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Contents 8141049R26-10/08 Price $5.00 IndependencePage Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyInstall Base-Burner-Manifold Assembly Canopy Gasket Installation Install CanopyCombustion Chamber Intermittent Ignition EI Install Ignition Module Install Blocked Vent Switch with sheet metal screwsSteam Boiler with Probe Low Water Cutoff III. Semi-Pak Boiler AssemblyInstall Trim and Controls Remove CrateWater Boiler Junction Box and Mounting Bracket AssemblyRemove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyInstall Jacket Front Panel Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Connect boiler gas valve to gas supply system VI. Gas PipingRated Input Specific Gravity Correction Factors for Natural Gas Fitting Equivalent LengthsBoiler Equipped With Vent Damper VII. VentingIf an Existing Boiler is Removed Typical Vent InstallationVIII. Electrical Wire Vent Damper if usedAlliance Indirect Water Heater if used Thermostat Heat Anticipator SettingsVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Follow Lighting or Operating Instructions IX. System Start-upFill boiler with water Prepare to check operationPage Page Page Page Ignition Module Terminal Cross-Reference Ignition Module Wiring Ladder Diagram Terminal DesignationOFF Green LED Status CodesPilot Burner Flame, Honeywell Q350 Check Limit Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Do not drain below gauge glassInput Rate Adjust gas input rate to boiler. LP/PropanePage Page Maintenance of Low Water Cutoff Service InstructionsClean Boiler Flueways Boiler Flueway CleaningTankless Heater Pilot Burner LocationModel No Gallons Per Month Year Excessive Make-Up WaterHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust Service Record XI. Repair PartsSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Tray Base AssemblyBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Volt Continuous Ignition Standing Pilot Natural Gas Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Intermittent Ignition OnlyNatural Gas, High Altitude 2000-4500 Ft. Canada Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 5000-9000 Ft. USA OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Front Top Panel Jacket Assembly Refer to Figure onSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Ignition Module Intermittent Ignition Only Flame Rollout SwitchBlocked Vent Switch Transformer Steam and Gravity Water OnlyLwco Location Wiring of Typical LwcoXII. Low Water Cut Off Lwco Limited Warranty Limited Warranty