Burnham IN10 manual Input Rate, Adjust gas input rate to boiler. LP/Propane

Page 59

Table 10: Input Rate

Seconds

Size of Gas Meter Dial

 

for One

One-Half

One

Two

Five

Revolution

Cu. Ft.

Cu. Ft.

Cu. Ft.

Cu. Ft.

30

60

120

240

600

32

56

113

225

563

34

53

106

212

529

36

50

100

200

500

38

47

95

189

474

40

45

90

180

450

42

43

86

172

430

44

41

82

164

410

46

39

78

157

391

48

37

75

150

375

50

36

72

144

360

52

35

69

138

346

54

33

67

133

333

56

32

64

129

321

58

31

62

124

310

60

30

60

120

300

62

29

58

116

290

64

29

56

112

281

66

29

54

109

273

68

28

53

106

265

70

26

51

103

257

72

25

50

100

250

74

24

48

97

243

76

24

47

95

237

78

23

46

92

231

80

22

45

90

225

L.Adjust gas input rate to boiler. LP/Propane.

1.Set thermostat to highest setting.

2.Adjust tank regulator for gas valve inlet pressure of

13.5inches w.c. or less.

3.Gas valve has step opening regulator which initially opens to 1.4 or 2.5 inch w.c. and steps to full pressure after approximately 30 seconds. Check manifold pressure after step has occurred. Adjust gas valve pressure regulator as necessary for 10.0 inches w.c. (turn adjustment screw counterclockwise to decrease manifold pressure, or clockwise to increase manifold pressure). If 10.0 inches w.c. can not be attained, check gas valve inlet pressure. If less than

11.0inches w.c., contact gas supplier for assistance.

M.Clean Heating System (Steam). A local qualified water treatment chemical specialist is a suggested source for recommendations regarding appropriate chemical compounds and concentrations which are compatible with local environmental regulations.

1.Oil from new piping connections and sediment in existing piping must be removed from system to prevent unsteady water line and carry-over of entrained water into supply main.

a.Fill boiler to normal waterline.

b.Follow Lighting or Operating Instructions to place boiler in operation. See Figure 48, 49, 50, or 51.

c.Operate boiler with steam in entire system for several days to bring system oil and dirt back to boiler.

d.Drain condensate from drain valve in wet return. Operate boiler until condensate runs clean.

2.Boil-out boiler.

a.Follow instructions TO TURN OFF GAS TO APPLIANCE. See Figure 48, 49, 50, or 51.

b.Fill boiler to normal waterline.

c.Remove safety valve.

d.Pour recommended boil-out compound into boiler through safety valve opening.

e.Reinstall safety valve in Tapping "E" with spindle in vertical position. See Figures 1 and 2.

f.Follow Lighting or Operating Instructions to place boiler in operation. See Figure 48, 49, 50, or 51.

Check controls operation per Paragraphs F to J. Boil water for at least 5 hours.

g.Follow instructions TO TURN OFF GAS TO APPLIANCE. See Figure 48, 49, 50, or 51.

Drain boiler and system piping.

h.Remove drain valve. Thoroughly wash boiler water passages with high pressure spray through drain valve tapping.

i.Reinstall drain valve in Tapping "F". See Figures 1 and 2.

3.Second Boil-out for Stubborn Cases. If all oil and grease is not removed a second boilout using surface blow-off is necessary.

a.Run 1 NPT pipe from Surface Blow-Off Tapping "L" to open drain. Do not install shut-off valve or other restriction. See Figure 2.

b.Fill boiler to top of gauge glass.

c.Remove safety valve.

d.Pour recommended boil-out compound into boiler through safety valve opening.

e.Reinstall safety valve in Tapping "E" with spindle in vertical position. See Figures 1 and 2.

f.Follow Lighting or Operating Instructions to place boiler in operation. See Figure 48, 49, 50, or 51. Boil water for approximately 5 hours without producing steam.

g.Open boiler fill shut-off valve to produce steady trickle of water from surface blow-off pipe. Continue boil-out for several hours until surface blow-off water runs clear.

59

Image 59
Contents 8141049R26-10/08 Price $5.00 IndependencePage Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyInstall Base-Burner-Manifold Assembly Canopy Gasket Installation Install CanopyCombustion Chamber Intermittent Ignition EI Install Ignition Module Install Blocked Vent Switch with sheet metal screwsSteam Boiler with Probe Low Water Cutoff III. Semi-Pak Boiler AssemblyInstall Trim and Controls Remove CrateWater Boiler Junction Box and Mounting Bracket AssemblyRemove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyInstall Jacket Front Panel Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Connect boiler gas valve to gas supply system VI. Gas PipingRated Input Specific Gravity Correction Factors for Natural Gas Fitting Equivalent LengthsBoiler Equipped With Vent Damper VII. VentingIf an Existing Boiler is Removed Typical Vent InstallationVIII. Electrical Wire Vent Damper if usedAlliance Indirect Water Heater if used Thermostat Heat Anticipator SettingsVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Follow Lighting or Operating Instructions IX. System Start-upFill boiler with water Prepare to check operationPage Page Page Page Ignition Module Terminal Cross-Reference Ignition Module Wiring Ladder Diagram Terminal DesignationOFF Green LED Status CodesPilot Burner Flame, Honeywell Q350 Check Limit Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Do not drain below gauge glassInput Rate Adjust gas input rate to boiler. LP/PropanePage Page Maintenance of Low Water Cutoff Service InstructionsClean Boiler Flueways Boiler Flueway CleaningTankless Heater Pilot Burner LocationModel No Gallons Per Month Year Excessive Make-Up WaterHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust Service Record XI. Repair PartsSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Tray Base AssemblyBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Volt Continuous Ignition Standing Pilot Natural Gas Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Intermittent Ignition OnlyNatural Gas, High Altitude 2000-4500 Ft. Canada Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 5000-9000 Ft. USA OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Front Top Panel Jacket Assembly Refer to Figure onSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Ignition Module Intermittent Ignition Only Flame Rollout SwitchBlocked Vent Switch Transformer Steam and Gravity Water OnlyLwco Location Wiring of Typical LwcoXII. Low Water Cut Off Lwco Limited Warranty Limited Warranty