Burnham IN10 manual VI. Gas Piping, Rated Input, Connect boiler gas valve to gas supply system

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VI. Gas Piping

WARNING

Failure to properly pipe gas supply to boiler may result in improper operation and damage to the boiler or structure. Always assure gas piping is absolutely leak free and of the proper size and type for the connected load.

An additional gas pressure regulator may be needed. Consult gas supplier.

A.Size gas Piping. Design system to provide adequate gas supply to boiler. Consider these factors:

1.Allowable pressure drop from point of delivery to boiler. Maximum allowable system pressure is ½ psig. Actual point of delivery pressure may be less; contact gas supplier for additional information. Minimum gas valve inlet pressure is indicated on Rating Label, located on the vestibule panel.

2.Maximum gas demand. Table 2 lists boiler input rate. Also consider existing and expected future gas utilization equipment (i.e. water heater, cooking equipment).

Table 2: Rated Input

Boiler

Rated Capacity

Gas

Model

[cubic feet per hour]

Connection

Number

 

 

Size

Natural

LP/Propane

 

 

 

 

 

 

IN3

62

24¾

½

 

 

 

 

IN4

105

42

½

 

 

 

 

IN5

140

56

½

 

 

 

 

IN6

175

70

½

 

 

 

 

IN7

210

84

¾

 

 

 

 

IN8

245

98

¾

 

 

 

 

IN9

280

112

¾

 

 

 

 

IN10

315

126

¾*

 

 

 

 

IN11

349

139½

¾*

 

 

 

 

IN12

385

154

1

 

 

 

 

*Gas connection size is 1" on IN10 and IN11 Continuous Ignition (Standing Pilot)

3.Length of piping and number of fittings. Refer to

Table 3 for maximum capacity of Schedule 40 pipe.

Table 4 lists equivalent length for standard fittings.

4.Corrections for the specific gravity of natural gas can be found in Table 5.

For materials or conditions other than those listed above, refer to the National Fuel Gas Code, NFPA 54/ ANSI Z223.1 and/or CAN/CSA B149.1. Installation Codes, or size system using standard engineering methods acceptable to authority having jurisdiction.

WARNING

Failure to use proper thread compounds on all gas connectors may result in leaks of flammable gas.

WARNING

Gas supply to boiler and system must be absolutely shut off prior to installing or servicing boiler gas piping.

B.Connect boiler gas valve to gas supply system.

1.Use methods and materials in accordance with local plumbing codes and requirements of gas supplier. In absence of such requirements, follow the National Fuel Gas Code, NFPA 54/ANSI Z223.1 and/or CAN/CSA B149.1 Installation Codes.

2.Use thread (joint) compounds (pipe dope) resistant to action of liquefied petroleum gas.

3.Install sediment trap, ground-joint union and manual shut-off valve upstream of boiler gas valve and outside jacket. See Figure 29.

Figure 29: Recommended Gas Piping

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Contents Independence 8141049R26-10/08 Price $5.00Page Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install Base-Burner-Manifold Assembly II. Knocked-Down Boiler AssemblyInstall assembled cast iron sections on base assembly Install Canopy Canopy Gasket InstallationCombustion Chamber Install Blocked Vent Switch with sheet metal screws Intermittent Ignition EI Install Ignition ModuleRemove Crate III. Semi-Pak Boiler AssemblyInstall Trim and Controls Steam Boiler with Probe Low Water CutoffJunction Box and Mounting Bracket Assembly Water BoilerInstall Jacket Front Panel IV. Packaged Boiler AssemblyRemove Jacket Front Panel. See Figure Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Rated Input VI. Gas PipingConnect boiler gas valve to gas supply system Fitting Equivalent Lengths Specific Gravity Correction Factors for Natural GasVII. Venting Boiler Equipped With Vent DamperTypical Vent Installation If an Existing Boiler is RemovedWire Vent Damper if used VIII. ElectricalThermostat Heat Anticipator Settings Alliance Indirect Water Heater if usedVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Prepare to check operation IX. System Start-upFill boiler with water Follow Lighting or Operating InstructionsPage Page Page Page Ignition Module Wiring Ladder Diagram Terminal Designation Ignition Module Terminal Cross-ReferenceGreen LED Status Codes OFFPilot Burner Flame, Honeywell Q350 Do not drain below gauge glass Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Check LimitAdjust gas input rate to boiler. LP/Propane Input RatePage Page Service Instructions Maintenance of Low Water CutoffBoiler Flueway Cleaning Clean Boiler FluewaysPilot Burner Location Tankless HeaterExcessive Make-Up Water Model No Gallons Per Month YearHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust XI. Repair Parts Service RecordSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Assembly Base TrayBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Intermittent Ignition Only Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Volt Continuous Ignition Standing Pilot Natural GasLP Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only Natural Gas, High Altitude 2000-4500 Ft. Canada OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Jacket Assembly Refer to Figure on Front Top PanelSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Transformer Steam and Gravity Water Only Flame Rollout SwitchBlocked Vent Switch Ignition Module Intermittent Ignition OnlyXII. Low Water Cut Off Lwco Wiring of Typical LwcoLwco Location Limited Warranty Limited Warranty