Burnham IN10 Fitting Equivalent Lengths, Specific Gravity Correction Factors for Natural Gas

Page 23

4.All above ground gas piping upstream from manual gas valve must be electrically continuous and bonded to a grounding electrode. Do not use gas piping as a grounding electrode. Refer to the National Electrical Code, ANSI/NFPA 70 and/or CSA C22.1 Electrical Code.

C.Pressure Test. The boiler and its gas connection must be leak tested before placing boiler in operation.

1.Protect boiler gas valve. For all testing over ½ psig, boiler an its individual shut-off valve must be disconnected from gas supply piping. For testing at

½ psig or less, isolate boiler from gas supply piping by closing boiler's individual manual shut-off valve.

2.Using soap solution, or similar non-combustible solution, electronic leak detector or other approved method. Check that boiler gas piping valves, and all other components are leak free. Eliminate any leaks.

DANGER

Doe not use matches, candles, open flames or other ignition source to check for leaks.

Table 3: Maximum Capacity of Schedule 40 Pipe in CFH for Natural Gas Pressures of 0.5 psig or Less

Length\

 

0.3 inch w.c. Pressure Drop

 

 

0.5 inch w.c. Pressure Drop

 

[Feet]

½

 

¾

1

 

½

 

¾

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

132

 

278

520

 

1,050

175

 

360

680

 

1,400

 

 

 

 

 

 

 

 

 

 

 

 

 

20

92

 

190

350

 

730

120

 

250

465

 

950

 

 

 

 

 

 

 

 

 

 

 

 

 

30

73

 

152

285

 

590

97

 

200

375

 

770

 

 

 

 

 

 

 

 

 

 

 

 

 

40

63

 

130

245

 

500

82

 

170

320

 

660

 

 

 

 

 

 

 

 

 

 

 

 

 

50

56

 

115

215

 

440

73

 

151

285

 

580

 

 

 

 

 

 

 

 

 

 

 

 

 

60

50

 

105

195

 

400

66

 

138

260

 

530

 

 

 

 

 

 

 

 

 

 

 

 

 

70

46

 

96

180

 

370

61

 

125

240

 

490

 

 

 

 

 

 

 

 

 

 

 

 

 

80

43

 

90

170

 

350

57

 

118

220

 

460

 

 

 

 

 

 

 

 

 

 

 

 

 

90

40

 

84

160

 

320

53

 

110

205

 

430

 

 

 

 

 

 

 

 

 

 

 

 

 

100

38

 

79

150

 

305

50

 

103

195

 

400

Table 4: Fitting Equivalent Lengths

Fitting

 

Nominal Pipe Size

 

½

¾

1

 

45° Ell

0.7

1.0

1.2

1.6

 

 

 

 

 

90° Ell

1.6

2.1

2.6

3.5

 

 

 

 

 

Tee

3.1

4.1

5.2

6.9

(As Elbow)

 

 

 

 

Table 5: Specific Gravity Correction Factors for Natural Gas

Specific

Correction

Specific

Correction

Gravity

Factor

Gravity

Factor

0.50

1.10

1.30

1.07

0.55

1.04

1.40

1.04

0.60

1.00

1.50

1.00

0.65

0.96

1.60

0.97

0.70

0.93

1.70

0.94

0.75

0.90

 

 

0.80

0.87

 

 

NOTICE

USA boilers built for installation at altitudes greater than 2,000 feet above sea level have been specially orificed to reduce gas input rate 4 percent per 1,000 feet above sea level per the National Fuel Gas Code, NFPA 54/ ANSI Z223.1. Canadian boilers' orifice sizing is indicated on the rating label. High altitude boiler models are identifiable by the third digit in the model number suffix on the rating label:

_IN_ _ _ - _ _ 2

less than 2000 ft. elevation

_IN_ _ _ - _ _ 4

2000 to 4500 ft. elevation (Canada)

_IN_ _ _ - _ _ 5

2000 to 5000 ft. elevation (USA)

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Image 23
Contents 8141049R26-10/08 Price $5.00 IndependencePage Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyInstall Base-Burner-Manifold Assembly Canopy Gasket Installation Install CanopyCombustion Chamber Intermittent Ignition EI Install Ignition Module Install Blocked Vent Switch with sheet metal screwsSteam Boiler with Probe Low Water Cutoff III. Semi-Pak Boiler AssemblyInstall Trim and Controls Remove CrateWater Boiler Junction Box and Mounting Bracket AssemblyRemove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyInstall Jacket Front Panel Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Connect boiler gas valve to gas supply system VI. Gas PipingRated Input Specific Gravity Correction Factors for Natural Gas Fitting Equivalent LengthsBoiler Equipped With Vent Damper VII. VentingIf an Existing Boiler is Removed Typical Vent InstallationVIII. Electrical Wire Vent Damper if usedAlliance Indirect Water Heater if used Thermostat Heat Anticipator SettingsVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Follow Lighting or Operating Instructions IX. System Start-upFill boiler with water Prepare to check operationPage Page Page Page Ignition Module Terminal Cross-Reference Ignition Module Wiring Ladder Diagram Terminal DesignationOFF Green LED Status CodesPilot Burner Flame, Honeywell Q350 Check Limit Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Do not drain below gauge glassInput Rate Adjust gas input rate to boiler. LP/PropanePage Page Maintenance of Low Water Cutoff Service InstructionsClean Boiler Flueways Boiler Flueway CleaningTankless Heater Pilot Burner LocationModel No Gallons Per Month Year Excessive Make-Up WaterHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust Service Record XI. Repair PartsSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Tray Base AssemblyBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Volt Continuous Ignition Standing Pilot Natural Gas Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Intermittent Ignition OnlyNatural Gas, High Altitude 2000-4500 Ft. Canada Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 5000-9000 Ft. USA OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Front Top Panel Jacket Assembly Refer to Figure onSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Ignition Module Intermittent Ignition Only Flame Rollout SwitchBlocked Vent Switch Transformer Steam and Gravity Water OnlyLwco Location Wiring of Typical LwcoXII. Low Water Cut Off Lwco Limited Warranty Limited Warranty