Burnham IN10 manual IV. Packaged Boiler Assembly, Remove Jacket Front Panel. See Figure

Page 15

IV. Packaged Boiler Assembly

WARNING

Installation of this boiler should be undertaken only by trained and skilled personnel from a qualified service agency.

A.Remove crate and move boiler to permanent position as detailed in Section III: Semi-Pak Boiler Assembly.

B.Remove Jacket Front Panel. See Figure 45.

C.Remove poly bag from vestibule area.

D.On Steam Boilers with probe low water cutoff the L404 pressure limit/control has been packed in the vestibule area.

1.Screw the pressure limit/control onto the syphon. DO NOT TWIST CONTROL. Use wrench on hex fitting at bottom of control. See Figure 18.

2.Snap the electrical conduit from the adjacent junction box into the hole in the control.

3.Open the control's clear cover and attach the two (2) wires in the conduit to the two (2) unused screw terminals.

E.Install Jacket Front Panel.

F.Install Draft Hood. Models IN3 through IN9.

1.Locate and open "Rear Draft Hood Carton".

2.Position Draft Hood on Canopy Rear Flange. See Figure 21. Top canopy flange must fully engage "U"-shaped draft hood flange for proper installation and operation. Care must be taken to assure that draft hood is level.

3.Secure Rear Draft Hood to Canopy with wing nuts provided. See Figure 22.

Figure 22: Securing Draft Hood to Canopy

WARNING

Do not alter boiler draft hood or place any obstruction or non-approved damper in the breeching or vent system. Flue gas spillage can occur. ETL/ETLC certification will become void.

Figure 21: Draft Hood Attachment

15

Image 15
Contents 8141049R26-10/08 Price $5.00 IndependencePage Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials II. Knocked-Down Boiler Assembly Install Base-Burner-Manifold AssemblyInstall assembled cast iron sections on base assembly Canopy Gasket Installation Install CanopyCombustion Chamber Intermittent Ignition EI Install Ignition Module Install Blocked Vent Switch with sheet metal screwsSteam Boiler with Probe Low Water Cutoff III. Semi-Pak Boiler AssemblyInstall Trim and Controls Remove CrateWater Boiler Junction Box and Mounting Bracket AssemblyIV. Packaged Boiler Assembly Install Jacket Front PanelRemove Jacket Front Panel. See Figure Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page VI. Gas Piping Rated InputConnect boiler gas valve to gas supply system Specific Gravity Correction Factors for Natural Gas Fitting Equivalent LengthsBoiler Equipped With Vent Damper VII. VentingIf an Existing Boiler is Removed Typical Vent InstallationVIII. Electrical Wire Vent Damper if usedAlliance Indirect Water Heater if used Thermostat Heat Anticipator SettingsVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Follow Lighting or Operating Instructions IX. System Start-upFill boiler with water Prepare to check operationPage Page Page Page Ignition Module Terminal Cross-Reference Ignition Module Wiring Ladder Diagram Terminal DesignationOFF Green LED Status CodesPilot Burner Flame, Honeywell Q350 Check Limit Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Do not drain below gauge glassInput Rate Adjust gas input rate to boiler. LP/PropanePage Page Maintenance of Low Water Cutoff Service InstructionsClean Boiler Flueways Boiler Flueway CleaningTankless Heater Pilot Burner LocationModel No Gallons Per Month Year Excessive Make-Up WaterHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust Service Record XI. Repair PartsSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Tray Base AssemblyBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Volt Continuous Ignition Standing Pilot Natural Gas Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Intermittent Ignition OnlyNatural Gas, High Altitude 2000-4500 Ft. Canada Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 5000-9000 Ft. USA OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Front Top Panel Jacket Assembly Refer to Figure onSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Ignition Module Intermittent Ignition Only Flame Rollout SwitchBlocked Vent Switch Transformer Steam and Gravity Water OnlyWiring of Typical Lwco XII. Low Water Cut Off LwcoLwco Location Limited Warranty Limited Warranty