Burnham IN10 manual Avoid Breathing Fiber Particulates and Dust

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Important Product Safety Information

Refractory Ceramic Fiber Product

Warning:

The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen. When disturbed as a result of servicing or repair, these substances become airborne and, if inhaled, may be hazardous to your health.

AVOID Breathing Fiber Particulates and Dust

Precautionary Measures:

Do not remove or replace RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear:

1.A National Institute for Occupational Safety and Health (NIOSH) approved respirator

2.Long sleeved, loose fitting clothing

3.Gloves

4.Eye Protection

Take steps to assure adequate ventilation.

Wash all exposed body areas gently with soap and water after contact.

Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes.

Discard used RCF components by sealing in an airtight plastic bag. RCF and crystalline silica are not classified as hazardous wastes in the United

States and Canada.

First Aid Procedures:

If contact with eyes: Flush with water for at least 15 minutes. Seek immediate medical attention if irritation persists.

If contact with skin: Wash affected area gently with soap and water.

Seek immediate medical attention if irritation persists.

If breathing difficulty develops: Leave the area and move to a location with clean fresh air. Seek immediate medical attention if breathing difficulties persist.

Ingestion: Do not induce vomiting. Drink plenty of water. Seek immediate medical attention.

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Contents Independence 8141049R26-10/08 Price $5.00Page Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyInstall Base-Burner-Manifold Assembly Install Canopy Canopy Gasket InstallationCombustion Chamber Install Blocked Vent Switch with sheet metal screws Intermittent Ignition EI Install Ignition ModuleIII. Semi-Pak Boiler Assembly Install Trim and ControlsRemove Crate Steam Boiler with Probe Low Water CutoffJunction Box and Mounting Bracket Assembly Water BoilerRemove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyInstall Jacket Front Panel Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Connect boiler gas valve to gas supply system VI. Gas PipingRated Input Fitting Equivalent Lengths Specific Gravity Correction Factors for Natural GasVII. Venting Boiler Equipped With Vent DamperTypical Vent Installation If an Existing Boiler is RemovedWire Vent Damper if used VIII. ElectricalThermostat Heat Anticipator Settings Alliance Indirect Water Heater if usedVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page IX. System Start-up Fill boiler with waterPrepare to check operation Follow Lighting or Operating InstructionsPage Page Page Page Ignition Module Wiring Ladder Diagram Terminal Designation Ignition Module Terminal Cross-ReferenceGreen LED Status Codes OFFPilot Burner Flame, Honeywell Q350 Adjust gas input rate to boiler. Natural Gas Check low water cutoff steam onlyDo not drain below gauge glass Check LimitAdjust gas input rate to boiler. LP/Propane Input RatePage Page Service Instructions Maintenance of Low Water CutoffBoiler Flueway Cleaning Clean Boiler FluewaysPilot Burner Location Tankless HeaterExcessive Make-Up Water Model No Gallons Per Month YearHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust XI. Repair Parts Service RecordSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Assembly Base TrayBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Manifold and 40mm Main Burners Manifold and Main Burners 40MM Main Burners onlyIntermittent Ignition Only Volt Continuous Ignition Standing Pilot Natural GasLP Gas, High Altitude 2000-5000 Ft. USA Only Natural Gas, High Altitude 5000-9000 Ft. USA OnlyLP Gas, High Altitude 5000-9000 Ft. USA Only Natural Gas, High Altitude 2000-4500 Ft. Canada OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Jacket Assembly Refer to Figure on Front Top PanelSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Flame Rollout Switch Blocked Vent SwitchTransformer Steam and Gravity Water Only Ignition Module Intermittent Ignition OnlyLwco Location Wiring of Typical LwcoXII. Low Water Cut Off Lwco Limited Warranty Limited Warranty