Burnham IN10 manual Alliance Indirect Water Heater if used, Thermostat Heat Anticipator Settings

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Set heat anticipator to match system requirements. See Table 6. In general, setting heat anticipator too low will cause boiler to short cycle without bringing heated space up to temperature. Setting heat anticipator too high will allow boiler to operate longer than necessary and overheat space.

D.Wire thermostat. Provide Class II circuit between thermostat and boiler.

1.Steam or Water with gravity circulation or tankless heater. Remove transformer from junction box. Connect one wire from thermostat to blue wire(s). Connect additional wire from thermostat to brown wire or red wire for water with tankless heater.

2.Water with intermittent circulation and without tankless heater. Connect one wire from thermostat to Terminal "T" and additional wire to terminal "TV".

E.Alliance Indirect Water Heater (if used).

1.For wiring refer to wiring diagrams located in this section and Alliance Installation Operating and Service Instructions.

2.Attach junction box extension (4 - 11/16 square) to junction box on boiler.

3.Steam Boilers only. Verify temperature limit (Honeywell L4006 or equal, which is installer supplied) is installed in Tapping "P", refer to Section V: Piping and Trim.

F.Wire control circuit as shown in the appropriate wiring diagram. See Table 6.

Table 6: Thermostat Heat Anticipator Settings

1.A separate electrical circuit must be run from the main electrical service with an over-current device/ disconnect in the circuit. A service switch is recommended and may be required by some local jurisdictions. Boiler is rated for 120 VAC, 60 hertz, less than 12 amperes.

2.For zone valve wiring, provide separate 24V transformer rather than attempting to use boiler mounted control. Consult zone valve manufacturer for assistance.

G.Wiring diagram and sequence of operation. Locate the system type you are interested in from Table 6, then refer to the page indicated.

1.Vent Damper Sequence of Operation. See Figure 34.

a.Vent Damper is continuously powered at Terminal 1.

b.When there is a call for heat, the damper relay coil is energized through Terminal 5 if all limits ahead of the damper are satisfied.

c.Relay coil closes contacts, energizing damper motor, causing damper to open.

d.When the damper blade reaches the fully open position, power is sent back to the boiler limit/ ignition circuit through Terminal 2 and the damper motor is de-energized.

e.When the call for heat is satisfied, the damper relay coil is de-energized—closing contacts which energize the damper motor. This causes the damper to close. When the damper blade reaches the fully closed position, the damper motor is de-energized.

System Type

Ignition System

Heat Anticipator Setting (1)

 

 

Continuous (Standing Pilot)

Intermittent (EI)

 

 

 

 

 

 

Steam with Probe

 

 

 

(McDonnell & Miller PS-802 or

Figure 35, Page 30

Figure 36, Page 32

0.8

Hydrolevel CGB-400)

 

 

 

Low Water Cutoff

 

 

 

Steam with Float

 

 

 

(McDonnell & Miller 67)

Figure 37, Page 34

Figure 38, Page 36

0.8

Low Water Cutoff

 

 

 

Water (Intermittent Circulation)

Figure 39, Page 38

Figure 40, Page 40

0.3

 

 

 

 

Water (Gravity Circulation)

Figure 41, Page 42

Figure 42, Page 44

0.3

 

 

 

 

Water with Tankless Heater

Figure 43, Page 46

Figure 44, Page 48

0.6

 

 

 

 

(1)If system tends to overheat above thermostat's temperature setting, reduce heat anticipator setting by 0.1 or 0.2 amps. If system tends to shortcycle without reaching desired room temperature, increase heat anticipator setting by 0.1 or 0.2 amps.

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Contents 8141049R26-10/08 Price $5.00 IndependencePage Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials II. Knocked-Down Boiler Assembly Install Base-Burner-Manifold AssemblyInstall assembled cast iron sections on base assembly Canopy Gasket Installation Install CanopyCombustion Chamber Intermittent Ignition EI Install Ignition Module Install Blocked Vent Switch with sheet metal screwsSteam Boiler with Probe Low Water Cutoff III. Semi-Pak Boiler AssemblyInstall Trim and Controls Remove CrateWater Boiler Junction Box and Mounting Bracket AssemblyIV. Packaged Boiler Assembly Install Jacket Front PanelRemove Jacket Front Panel. See Figure Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page VI. Gas Piping Rated InputConnect boiler gas valve to gas supply system Specific Gravity Correction Factors for Natural Gas Fitting Equivalent LengthsBoiler Equipped With Vent Damper VII. VentingIf an Existing Boiler is Removed Typical Vent InstallationVIII. Electrical Wire Vent Damper if usedAlliance Indirect Water Heater if used Thermostat Heat Anticipator SettingsVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Follow Lighting or Operating Instructions IX. System Start-upFill boiler with water Prepare to check operationPage Page Page Page Ignition Module Terminal Cross-Reference Ignition Module Wiring Ladder Diagram Terminal DesignationOFF Green LED Status CodesPilot Burner Flame, Honeywell Q350 Check Limit Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Do not drain below gauge glassInput Rate Adjust gas input rate to boiler. LP/PropanePage Page Maintenance of Low Water Cutoff Service InstructionsClean Boiler Flueways Boiler Flueway CleaningTankless Heater Pilot Burner LocationModel No Gallons Per Month Year Excessive Make-Up WaterHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust Service Record XI. Repair PartsSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Tray Base AssemblyBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Volt Continuous Ignition Standing Pilot Natural Gas Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Intermittent Ignition OnlyNatural Gas, High Altitude 2000-4500 Ft. Canada Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 5000-9000 Ft. USA OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Front Top Panel Jacket Assembly Refer to Figure onSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Ignition Module Intermittent Ignition Only Flame Rollout SwitchBlocked Vent Switch Transformer Steam and Gravity Water OnlyWiring of Typical Lwco XII. Low Water Cut Off LwcoLwco Location Limited Warranty Limited Warranty