Burnham IN10 manual

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The New York City Department of Buildings has approved the Independence® Series boiler: Approval No. MEA 154-93-E Vol. III.

The City of New York requires a Licensed Master Plumber supervise the installation of this product.

The Massachusetts Board of Plumbers and Gas Fitters has approved the Independence® Series boiler. See the Massachusetts Board of Plumbers and Gas Fitters website, http://license.reg.state.ma.us/pubLic/pb_pre_form.asp for the latest Approval Code or ask your local Sales Representative.

The Commonwealth of Massachusetts requires this product to be installed by a Licensed Plumber or Gas Fitter.

The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning product life.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor injury or property damage.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or substantial property damage.

NOTICE

Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards.

CAUTION

If, during normal operation, it is necessary to add water to this boiler more frequently than once a month, consult a qualified service technician to check your system for leaks. A leaky system will increase the volume of make-up water supplied to the boiler which can significantly shorten the life of the boiler. Entrained in make-up water are dissolved minerals and oxygen. When the fresh, cool make-up water is heated in the boiler the minerals fall out as sediment and the oxygen escapes as a gas. Both can result in reduced boiler life. The accumulation of sediment can eventually isolate the water from contacting the cast iron. When this happens the cast iron in that area gets extremely hot and may eventually crack. The presence of free oxygen in the boiler creates a corrosive atmosphere which, if the concentration becomes high enough, can corrode the cast iron through from the inside. Since neither of these failure types are a result of a casting defect the warranty does not apply. Clearly, it is in everyone's best interest to prevent this type of failure. The maintenance of system integrity is the best method to achieve this.

NOTICE

This boiler has a limited warranty, a copy of which is printed on the back of this manual.

It is the responsibility of the installing contractor to see that all controls are correctly installed and are operating properly when the installation is complete.

Surface rust on cast iron sections may be attributed to the manufacturing process as well as condensation during storage. Surface rust is normal and does not affect the performance or longevity of a boiler.

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Contents Independence 8141049R26-10/08 Price $5.00Page Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyInstall Base-Burner-Manifold Assembly Install Canopy Canopy Gasket InstallationCombustion Chamber Install Blocked Vent Switch with sheet metal screws Intermittent Ignition EI Install Ignition ModuleRemove Crate III. Semi-Pak Boiler AssemblyInstall Trim and Controls Steam Boiler with Probe Low Water CutoffJunction Box and Mounting Bracket Assembly Water BoilerRemove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyInstall Jacket Front Panel Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Connect boiler gas valve to gas supply system VI. Gas PipingRated Input Fitting Equivalent Lengths Specific Gravity Correction Factors for Natural GasVII. Venting Boiler Equipped With Vent DamperTypical Vent Installation If an Existing Boiler is RemovedWire Vent Damper if used VIII. ElectricalThermostat Heat Anticipator Settings Alliance Indirect Water Heater if usedVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Prepare to check operation IX. System Start-upFill boiler with water Follow Lighting or Operating InstructionsPage Page Page Page Ignition Module Wiring Ladder Diagram Terminal Designation Ignition Module Terminal Cross-ReferenceGreen LED Status Codes OFFPilot Burner Flame, Honeywell Q350 Do not drain below gauge glass Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Check LimitAdjust gas input rate to boiler. LP/Propane Input RatePage Page Service Instructions Maintenance of Low Water CutoffBoiler Flueway Cleaning Clean Boiler FluewaysPilot Burner Location Tankless HeaterExcessive Make-Up Water Model No Gallons Per Month YearHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust XI. Repair Parts Service RecordSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Assembly Base TrayBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Intermittent Ignition Only Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Volt Continuous Ignition Standing Pilot Natural GasLP Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only Natural Gas, High Altitude 2000-4500 Ft. Canada OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Jacket Assembly Refer to Figure on Front Top PanelSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Transformer Steam and Gravity Water Only Flame Rollout SwitchBlocked Vent Switch Ignition Module Intermittent Ignition OnlyLwco Location Wiring of Typical LwcoXII. Low Water Cut Off Lwco Limited Warranty Limited Warranty
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