Burnham IN10 manual Recommended Piping for Indirect Water Heater

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Figure 26: Recommended Piping for Combination Heating and Cooling (Refrigeration) Systems

Figure 27: Recommended Piping for

Indirect Water Heater

5.Use boiler bypass if boiler is operated in system which has a large volume or excessive radiation where low boiler water temperatures may be encountered (i.e. converted gravity circulation system, etc.).

a.Bypass should be same size as supply and return lines with valves located in bypass and supply outlet as illustrated in Figures 25 and 25A in order to regulate water flow to maintain higher boiler water temperatures.

b. Set bypass and boiler supply valves to a half throttle position to start.

c.After installation is complete, operate boiler according to Section IX: System Start-up.

6.A hot water boiler installed above radiation level must be provided with a low water cutoff device as part of installation.

The low water cut off must be mounted in the system piping above the boiler. The minimum safe water level of a hot water boiler is just above the highest water containing cavity of the boiler; that is,

ahot water boiler must be full of water to operate safely (see XII. Appendix for further details) .

7.If a tankless heater coil is used, connect water lines to ¾ NPT tappings in coil plate.

E.Alliance Indirect Water Heater (if used). Refer to Alliance Installation, Operating and Service Instructions for additional information.

1.Steam. See Figure 27 for piping recommendations.

a.Supply and Return Piping. Connect supply piping to Tapping "N" (1¼ NPT) and return piping to Tapping "M" (1¼ NPT). Install zone circulator and strainer in supply piping. Install check valve to prevent gravity circulation of boiler water.

b.Limit. See Figure 23. Install temperature limit control (Honeywell L4006A or equal) in Tapping "P" (¾ NPT). See Figure 2. Set at 180°F to prevent steam production during non-space heating periods.

Figure 28: Tankless Heater Piping

2.Water without tankless heater. Install in same manner as space heating zone.

F.Tankless Heater (if used). See Figure 28.

1.Install automatic tempering or mixing valve to prevent delivery of scalding hot water to fixtures.

Higher temperature water for dishwashers and automatic washers is possible by piping hot water from heater prior to entering mixing valve. Install per manufacturer's instructions.

WARNING

Install automatic mixing valve at tankless heater outlet to avoid risk of burns or scalding due to excessively hot water at fixtures.

2.Install flow regulator. Match regulator rating to tankless heater rating. Install in cold water inlet below and minimum 3 feet downstream of tankless heater inlet.

3.Install water softener in areas of hard water, this will reduce mineral deposits which could hinder heat transfer and delivery of hot water.

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Contents Independence 8141049R26-10/08 Price $5.00Page Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyInstall Base-Burner-Manifold Assembly Install Canopy Canopy Gasket InstallationCombustion Chamber Install Blocked Vent Switch with sheet metal screws Intermittent Ignition EI Install Ignition ModuleIII. Semi-Pak Boiler Assembly Install Trim and ControlsRemove Crate Steam Boiler with Probe Low Water CutoffJunction Box and Mounting Bracket Assembly Water BoilerRemove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyInstall Jacket Front Panel Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Connect boiler gas valve to gas supply system VI. Gas PipingRated Input Fitting Equivalent Lengths Specific Gravity Correction Factors for Natural GasVII. Venting Boiler Equipped With Vent DamperTypical Vent Installation If an Existing Boiler is RemovedWire Vent Damper if used VIII. ElectricalThermostat Heat Anticipator Settings Alliance Indirect Water Heater if usedVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page IX. System Start-up Fill boiler with waterPrepare to check operation Follow Lighting or Operating InstructionsPage Page Page Page Ignition Module Wiring Ladder Diagram Terminal Designation Ignition Module Terminal Cross-ReferenceGreen LED Status Codes OFFPilot Burner Flame, Honeywell Q350 Adjust gas input rate to boiler. Natural Gas Check low water cutoff steam onlyDo not drain below gauge glass Check LimitAdjust gas input rate to boiler. LP/Propane Input RatePage Page Service Instructions Maintenance of Low Water CutoffBoiler Flueway Cleaning Clean Boiler FluewaysPilot Burner Location Tankless HeaterExcessive Make-Up Water Model No Gallons Per Month YearHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust XI. Repair Parts Service RecordSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Assembly Base TrayBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Manifold and 40mm Main Burners Manifold and Main Burners 40MM Main Burners onlyIntermittent Ignition Only Volt Continuous Ignition Standing Pilot Natural GasLP Gas, High Altitude 2000-5000 Ft. USA Only Natural Gas, High Altitude 5000-9000 Ft. USA OnlyLP Gas, High Altitude 5000-9000 Ft. USA Only Natural Gas, High Altitude 2000-4500 Ft. Canada OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Jacket Assembly Refer to Figure on Front Top PanelSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Flame Rollout Switch Blocked Vent SwitchTransformer Steam and Gravity Water Only Ignition Module Intermittent Ignition OnlyLwco Location Wiring of Typical LwcoXII. Low Water Cut Off Lwco Limited Warranty Limited Warranty