Burnham IN10 manual Pre-Installation

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I. Pre-Installation

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage or personal injury.

DANGER

Do not install boiler where gasoline or other flammable vapors or liquids, or sources of hydrocarbons (i.e. bleaches, cleaners, chemicals, sprays, paint removers, fabric softeners, etc.) are used or stored.

NOTICE

Due to the low water content of the boiler, mis- sizing of the boiler with regard to the heating system load will result in excessive boiler cycling and accelerated component failure. Burnham DOES NOT warrant failures caused by mis-sized boiler applications. DO NOT oversize the boiler to the system.

A.Inspect shipment carefully for any signs of damage. All equipment is carefully manufactured, inspected and packed. Our responsibility ceases upon delivery of boiler to carrier in good condition. Any claim for damage or shortage in shipment must be filed immediately against carrier by consignee. No claims for variances or shortages will be allowed by Boiler Manufacturer, unless presented within sixty (60) days after receipt of equipment.

B.Installation must conform to the requirements of the authority having jurisdiction. In the absence of such requirements, installation must conform to the National Fuel Gas Code, NFPA 54/ANSI Z223.1 and/or CAN/ CSA B149.1 Installation Codes. Where required by the authority having jurisdiction, the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME No. CSD-1.

C.Appliance is design certified for installation on combustible flooring. Boiler must not be installed on carpeting.

D.Provide clearance between boiler jacket and combustible material in accordance with local fire ordinance. See Figure 3 for minimum listed clearance to combustible material. Recommended service clearance is 24 inches from left side, right side, and

front. Additional clearance may be required on left side if optional tankless heater is installed. Service clearances may be reduced to minimum clearances to combustible materials.

E.Install boiler on level floor as close to chimney as possible. For basement installation provide a solid base, such as concrete, steel or masonry if floor is not level or if water may be encountered on floor around boiler.

F.Protect gas ignition system components from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, control replacement, etc.).

G.Provide combustion and ventilation air in accordance with applicable provisions of local building codes, or the National Fuel Gas Code, NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation; or CAN/CSA B149.1 Installation Code.

WARNING

Adequate combustion and ventilation air must be provided to assure proper combustion.

The following guideline is based on the National Fuel Gas Code, NFPA 54/ANSI Z223.1.

1.Determine volume of space (boiler room). Rooms communicating directly with space (through openings not furnished with doors) are considered part of space.

Volume [ft³] = Length [ft] x Width [ft] x Height [ft]

2.Determine Total Input of all appliances in space. Round result to nearest 1,000 Btu per hour (Btuh).

3.Determine type of space. Divide Volume by Total Input.

a.If result is greater than or equal to 50 ft³ per 1,000 Btuh, space is considered an unconfined space.

b.If result is less than 50 ft³ per 1,000 Btuh, space is considered a confined space.

4.Determine building type. A building of unusually tight construction has the following characteristics:

a.Walls and ceiling exposed to outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed and sealed, and

b.Weather-stripping has been added on openable windows and doors, and

c.Caulking or sealants applied in joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at plumbing and electrical penetrations, and at other openings.



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Contents 8141049R26-10/08 Price $5.00 IndependencePage Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install Base-Burner-Manifold Assembly II. Knocked-Down Boiler AssemblyInstall assembled cast iron sections on base assembly Canopy Gasket Installation Install CanopyCombustion Chamber Intermittent Ignition EI Install Ignition Module Install Blocked Vent Switch with sheet metal screwsSteam Boiler with Probe Low Water Cutoff III. Semi-Pak Boiler AssemblyInstall Trim and Controls Remove CrateWater Boiler Junction Box and Mounting Bracket AssemblyInstall Jacket Front Panel IV. Packaged Boiler AssemblyRemove Jacket Front Panel. See Figure Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Rated Input VI. Gas PipingConnect boiler gas valve to gas supply system Specific Gravity Correction Factors for Natural Gas Fitting Equivalent LengthsBoiler Equipped With Vent Damper VII. VentingIf an Existing Boiler is Removed Typical Vent InstallationVIII. Electrical Wire Vent Damper if usedAlliance Indirect Water Heater if used Thermostat Heat Anticipator SettingsVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Follow Lighting or Operating Instructions IX. System Start-upFill boiler with water Prepare to check operationPage Page Page Page Ignition Module Terminal Cross-Reference Ignition Module Wiring Ladder Diagram Terminal DesignationOFF Green LED Status CodesPilot Burner Flame, Honeywell Q350 Check Limit Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Do not drain below gauge glassInput Rate Adjust gas input rate to boiler. LP/PropanePage Page Maintenance of Low Water Cutoff Service InstructionsClean Boiler Flueways Boiler Flueway CleaningTankless Heater Pilot Burner LocationModel No Gallons Per Month Year Excessive Make-Up WaterHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust Service Record XI. Repair PartsSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Tray Base AssemblyBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Volt Continuous Ignition Standing Pilot Natural Gas Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Intermittent Ignition OnlyNatural Gas, High Altitude 2000-4500 Ft. Canada Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 5000-9000 Ft. USA OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Front Top Panel Jacket Assembly Refer to Figure onSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Ignition Module Intermittent Ignition Only Flame Rollout SwitchBlocked Vent Switch Transformer Steam and Gravity Water OnlyXII. Low Water Cut Off Lwco Wiring of Typical LwcoLwco Location Limited Warranty Limited Warranty