Burnham IN10 manual VIII. Electrical, Wire Vent Damper if used

Page 26

VIII. Electrical

DANGER

Positively assure all electrical connections are unpowered before attempting installation or service of electrical components or connections of the boiler or building. Lock out all electrical boxes with padlock once power is turned off.

WARNING

Failure to properly wire electrical connections to the boiler may result in serious physical harm.

Electrical power may be from more than one source. Make sure all power is off before attempting any electrical work.

Each boiler must be protected with a properly fused disconnect.

Never jump out or make inoperative any safety or operating controls.

A.General. Install wiring and ground boiler in accordance with requirements of authority having jurisdiction, or in absence of such requirements the National Electrical Code, ANSI/NFPA 70 and/or CSA C22.1 Electrical Code.

B.Wire Vent Damper (if used).

1.Steam or Water with gravity circulation or tankless heater.

a.Remove one (1) 7/8" knockout from junction box. Carefully remove transformer - avoid undue strain on wires.

b.Install Vent Damper Harness into top of junction box.

c.Remove factory installed jumper plug (if so equipped) from Vent Damper Receptacle. Plug Vent Damper Harness into Vent Damper Receptacle. See Figure 31.

Figure 31: Vent Damper Connection Detail

d.Install cable clamp around flexible Vent Damper

Harness. Attach to jacket top panel. See Figure 32.

Figure 32: Vent Damper Harness to Junction Box

2.Water with intermittent circulation and without tankless heater.

a.Remove 7/8" knockout and cover from limit control.

b.Install Vent Damper Harness into top of limit.

c.Remove factory installed jumper plug from Vent Damper Receptacle. Plug Vent Damper Harness into Vent Damper Receptacle. See Figure 31.

d.Install cable clamp around flexible Vent Damper

Harness. Attach to jacket top panel. See Figure 33.

3.Note: After vent damper is installed and operated through one (1) cycle, the control circuit will operate only when vent damper is in control circuit.

C.Install thermostat. Locate on inside wall approximately 4 feet above floor. Do not install on outside wall, near fireplace, or where influenced by drafts or restricted air flow, hot or cold pipes, lighting fixtures, television, or sunlight. Allow free air movement by avoiding placement of furniture near thermostat.

26

Image 26
Contents Independence 8141049R26-10/08 Price $5.00Page Page Dimensional Drawing Table of Contents Probe L.W.C.O Float L.W.C.O Tankless Heater Pre-Installation Clearance to Combustible Materials Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyInstall Base-Burner-Manifold Assembly Install Canopy Canopy Gasket InstallationCombustion Chamber Install Blocked Vent Switch with sheet metal screws Intermittent Ignition EI Install Ignition ModuleRemove Crate III. Semi-Pak Boiler AssemblyInstall Trim and Controls Steam Boiler with Probe Low Water CutoffJunction Box and Mounting Bracket Assembly Water BoilerRemove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyInstall Jacket Front Panel Piping and Trim Page Recommended Water Piping for Circulator Zoned Heating System Recommended Water Piping for Zone Valve Zoned Heating System Recommended Piping for Indirect Water Heater Page Connect boiler gas valve to gas supply system VI. Gas PipingRated Input Fitting Equivalent Lengths Specific Gravity Correction Factors for Natural GasVII. Venting Boiler Equipped With Vent DamperTypical Vent Installation If an Existing Boiler is RemovedWire Vent Damper if used VIII. ElectricalThermostat Heat Anticipator Settings Alliance Indirect Water Heater if usedVent Damper Harness to Limit This page Left Intentionally Blank Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Prepare to check operation IX. System Start-upFill boiler with water Follow Lighting or Operating InstructionsPage Page Page Page Ignition Module Wiring Ladder Diagram Terminal Designation Ignition Module Terminal Cross-ReferenceGreen LED Status Codes OFFPilot Burner Flame, Honeywell Q350 Do not drain below gauge glass Adjust gas input rate to boiler. Natural GasCheck low water cutoff steam only Check LimitAdjust gas input rate to boiler. LP/Propane Input RatePage Page Service Instructions Maintenance of Low Water CutoffBoiler Flueway Cleaning Clean Boiler FluewaysPilot Burner Location Tankless HeaterExcessive Make-Up Water Model No Gallons Per Month YearHoneywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Avoid Breathing Fiber Particulates and Dust XI. Repair Parts Service RecordSection Assembly Canopy and Draft Hood Canopy/Draft Hood Parts Base Assembly Base TrayBurner Tray 1 Inch Main Burners Manifold and 1 Main Burners Manifold and Main Burners 1 Inch Main Burners Only Intermittent Ignition Only Manifold and 40mm Main BurnersManifold and Main Burners 40MM Main Burners only Volt Continuous Ignition Standing Pilot Natural GasLP Gas, High Altitude 5000-9000 Ft. USA Only LP Gas, High Altitude 2000-5000 Ft. USA OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only Natural Gas, High Altitude 2000-4500 Ft. Canada OnlyPilot Burner, Honeywell Q350A1321 Pilot Burner, Honeywell Q348A1002 Page Jacket Assembly Jacket Assembly Refer to Figure on Front Top PanelSteam Trim Page Water Trim Quantity This page Left Blank Intentionally Page Transformer Steam and Gravity Water Only Flame Rollout SwitchBlocked Vent Switch Ignition Module Intermittent Ignition OnlyLwco Location Wiring of Typical LwcoXII. Low Water Cut Off Lwco Limited Warranty Limited Warranty