Bryan Boilers 250, Triple-Flex 150, & 300, 200 service manual TRIPLE-FLEX Front View, Boiler Assembly

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WARNING:

Improper servicing and start-up of this equipment may create a potential hazard to equipment, operators, or persons in the building.

Only fully trained and qualified personnel should do servicing and start-up.

Date: 8-4-2010

Revision: 0

Form: 2396

2.1.1TRIPLE-FLEX FRONT VIEW

WARNING:

Before disconnecting or opening any fuel line, cleaning or replacing parts of any kind take the following precautions.

Turn OFF the main fuel shutoff valves, including the pilot gas cock if applicable.

Turn OFF all of the electrical disconnects to the burner, boiler and any other equipment or systems electrically interlocked with the burner or boiler.

All cover plates, enclosures, and guards must be in place at all times except during maintenance and servicing.

2.1BOILER ASSEMBLY

The Triple-Flex boiler is a fully integrated assembly consisting of a Metal Fiber Pre-Mix Burner Head and the necessary fittings, valves, and safety devices. The boiler equipment list provided in the boiler manual lists the components supplied for the boiler assembly. Refer to the boiler dimensional for location dimensions. A description of the major components follows. For additional information refer to the manufactures literature provided in the boiler manual.

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Figure 3 Triple-Flex Front View

1.The boiler cabinet door provides easy access to boiler and burner components. This door should remain closed during normal operation to ensure proper flow of air around the boiler flue collector.

2.The boiler supply water connection provides

heated water to the system. This connection is a standard ANSI 150# class 3” flange.

3.The boiler water pressure gauge is 2” diameter and will have a range not less than 1-1/2 nor more than 3-1/2 times the pressure setting of the boiler safety relief valve.

4.The boiler water temperature gauge is 2” diameter and is located so that it will indicate the boiler water temperature at the supply water connection of the boiler.

5.The boiler touch panel display provides a human interface for controlling the boiler. Controlling the boiler with the touch panel display will be explained in section 2.2.

6.The boiler on / off switch will turn on or off the 120 volt ac control voltage for every electrically connected device. This includes

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Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Clearances Boiler FoundationMinimum Clearances to Combustible Surfaces DIMBoiler Connections Safety Relief ValvesFlow Connection Expansion Tank ConnectionsElectrical Requirements Venting of GAS Train ComponentsKW HP Combustion AIR SupplyLOUVERS, GRILLES, and Screens Combustion AIR OpeningsFlue GAS Venting System Design & InstallationScfm Combustion AIR and Venting Requirements for CanadaBefore Placing Boiler in Operation Marking of GAS VentsTest of GAS Piping Hydrostatic Test of Boilers and SystemStart-Up and Operation Triple-Flex High Efficiency Boilers TRIPLE-FLEX Front View Boiler AssemblyTriple-Flex Rear View TRIPLE-FLEX Rear ViewTRIPLE-FLEX Behind the Cabinet Door TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Right Side View Air Flow Switch TRIPLE-FLEX Left Flue Collector View Pilot Spark Igniter AssemblyTRIPLE-FLEX Right Flue Collector View POWER-UP ValidationHome Sola Hydronic Control SystemKeyboard NavigationStatus Configuration ConfigureSample Configuration Configuration PasswordSafety Verification Configure Verify Change Parameter SettingsSafety Parameter User Confirmation FAULT/ALARM HandlingHome Page Lockout Info BAR Lockouts Clear Lockout OperationFiring Rate Control Operation Firing Rate Field Modulation Configuration Configure ModulationAnnunciation Operation Calibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Setup Advanced SetupSystem Time Setup Advanced Setup Date & Time Outdoor Reset Configure Reset / Reboot DisplayAdvanced Setup Display Reset Safety Verification Configure CH Central Heat Configuration Configure Sensor ConfigurationConfigure CH Central Heat Configuration PID Sound Pressure LevelsSound Pressure Readings Alert Codes Modbus CommunicationDHW RPMODR ILK A2D SLOHFS PIIRevision PRE Checks and Setup Test SetupBoiler Commissioning ModulationDRY RUN Pilot AdjustmentAdjusting Boiler Minimum Input Adjusting Boiler Maximum InputInitial Light OFF IWCGAS Meter Readings CFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clockedPII Or L TroubleshootingDate ILK OFF LCI OFFPII OFF ILK on Weak VsnsrAre OEM Specific Fault Codes Fault CodesOFF ThroughOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Boiler Water Treatment Draining the SystemDo not Flush the System Through the Boiler Suggested Maintenance Schedule External FIRE-SIDE CleaningDate Revision Form Lead Lag Lead LAG LL Master General Operation General Description of the Lead LAG ApplicationDrop-stage method Drop-stage detection timing LL / Multi-Boiler Field Wiring System Wiring HookupLEAD-LAG Operation Slave Parameters Slave Operation and SetupSlave Mode USE FIRST, Equalize RUNTIME, USE Last Overall Control LL Master Operation and SetupSlave Status Manager Periodic Data Polling MessagesInvalid Response or no Response AbnormalFaultCounter Used to tolerate momentary abnormalityMaster Heat Demand LL CH Demand Switch DISABLE, STAT, Environcom Remote StatMaster Service Status Master Active ServiceModulation Sensor LL Modulation Sensor S5Demand and Rate Implementation Rate AdjustmentIntegrator Compensation Rate Allocation Method Parallel Commonbase Limited Rate AllocationBase Load Common 0-100% Overflow and Underflow Modulating StageStagerstate = Active Burner DemandStagerstate = Idle Error Threshold ADD-STAGE Error Threshold DegreesADD-STAGE Rate Offset -100% to +100% ADD-STAGE ConditionLL ALL Boilers OFF Threshold Temperature or None DROP-STAGE Error Threshold DegreesDROP-STAGE Rate Offset -100% to +100% DROP-STAGE ConditionForce Lead Rotation Time Hhmm or None Lead DROP-STAGE on ErrorLAG Selecton Method Sequence ORDER, Measured RUN Time Date Revision Form Forced Lead Rotation Sequencer 1 Minute EventSlave Write Data Slave Read Data