Bryan Boilers Triple-Flex 150, 250, & 300 Boiler Foundation, Clearances, Dim, Receiving the Boiler

Page 8

Note:

Please read and save for future reference the entire instruction manual before attempting installation of or starting the unit. Insurance and local or state regulatory codes may contain additional or more stringent requirements than those contained in this manual. Installation must conform to these codes and any other authority having jurisdiction. This instruction manual shall be posted and maintained in a legible condition.

1.1BOILER FOUNDATION

Before uncrating, the boiler location should be prepared. The boiler should set upon a good level concrete floor. If the boiler is not level or the floor is not in good condition, a concrete foundation should be built, the dimensions being larger than the outside dimensions of the boiler base. A 4” high housekeeping pad is suggested.

WARNING:

Do not install boiler on combustible flooring.

1.2CLEARANCES

See Table 1 for minimum clearances to walls, ceilings, or obstructions. The clearances in Table 1 are intended as a general recommendation only. Local codes must be applied to specific installations and the minimum clearances established accordingly. Provisions must also be made for service, accessibility and clearance for piping and electrical connections. Do not obstruct combustion air and ventilation openings with piping or any other construction. All boilers must be installed in a space that is large compared to the boiler.

NOTE:

These boilers should be installed in a room that is large compared to the size of the boiler. They are not intended for alcove installation and are suitable for installation on non-combustible flooring only. Adhere to all applicable local codes regarding boiler installation and clearances.

Date: 8-4-2010

Revision: 0

Form: 2396

1.2.1MINIMUM CLEARANCES TO COMBUSTIBLE SURFACES

Figure 1 Minimum Clearances

DIM.

Description

 

 

Triple-Flex

 

 

150 - 300

 

 

 

 

 

A

Clearance Above Top of

18”

 

Boiler

 

 

 

 

B

Right Side

 

 

18”

C

From

Chimney

or

Vent

18”

Collector

Measured

 

Horizontally

 

 

 

D

Left Side – Tube Access

27”

Side

On

Standard

 

Construction

 

 

 

 

From

Chimney

or

Vent

 

E

Collector

Measured

18”

 

Vertically

 

 

 

F

Front of Boiler – Gas Train

48”

 

& Control Panel End

 

 

 

Rear

of Boiler

Opposite

 

G

Gas Train & Control Panel

18”

 

End

 

 

 

 

Table 1

Minimum Clearance

 

 

 

1.3RECEIVING THE BOILER

The boiler is shipped from the factory with (4) shipping feet/legs bolted to the skids. These are provided to facilitate unloading/moving with a forklift. Lifting lugs are also provided to enable over-head lifting. The shipping feet/legs MUST

2

Image 8
Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Boiler Foundation ClearancesMinimum Clearances to Combustible Surfaces DIMSafety Relief Valves Boiler ConnectionsFlow Connection Expansion Tank ConnectionsVenting of GAS Train Components Electrical RequirementsKW HP Combustion AIR SupplyCombustion AIR Openings LOUVERS, GRILLES, and ScreensDesign & Installation Flue GAS Venting SystemCombustion AIR and Venting Requirements for Canada ScfmMarking of GAS Vents Before Placing Boiler in OperationHydrostatic Test of Boilers and System Test of GAS PipingStart-Up and Operation Triple-Flex High Efficiency Boilers Boiler Assembly TRIPLE-FLEX Front ViewTRIPLE-FLEX Rear View Triple-Flex Rear ViewTRIPLE-FLEX Behind the Cabinet Door TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Right Side View Air Flow Switch Pilot Spark Igniter Assembly TRIPLE-FLEX Left Flue Collector ViewPOWER-UP Validation TRIPLE-FLEX Right Flue Collector ViewHome Sola Hydronic Control SystemNavigation KeyboardConfiguration Configure StatusConfiguration Password Sample ConfigurationChange Parameter Settings Safety Verification Configure VerifyFAULT/ALARM Handling Safety Parameter User ConfirmationInfo BAR Lockouts Clear Lockout Operation Home Page LockoutFiring Rate Control Operation Firing Rate Field Modulation Configuration Configure ModulationAnnunciation Operation Calibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Setup Advanced SetupSystem Time Setup Advanced Setup Date & Time Outdoor Reset Configure Reset / Reboot DisplayAdvanced Setup Display Reset Safety Verification Configure CH Central Heat Configuration Configure Sensor ConfigurationConfigure CH Central Heat Configuration Sound Pressure Levels PIDSound Pressure Readings Modbus Communication Alert CodesRPM DHWODR ILK SLO A2DHFS PIIRevision Test Setup PRE Checks and SetupBoiler Commissioning ModulationPilot Adjustment DRY RUNAdjusting Boiler Maximum Input Adjusting Boiler Minimum InputInitial Light OFF IWCCFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clocked GAS Meter ReadingsTroubleshooting PII Or LDate ILK OFF LCI OFFPII OFF ILK on Vsnsr WeakFault Codes Are OEM Specific Fault CodesOFF ThroughOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Boiler Water Treatment Draining the SystemDo not Flush the System Through the Boiler External FIRE-SIDE Cleaning Suggested Maintenance ScheduleDate Revision Form Lead Lag General Description of the Lead LAG Application Lead LAG LL Master General OperationDrop-stage method Drop-stage detection timing System Wiring Hookup LL / Multi-Boiler Field WiringLEAD-LAG Operation Slave Parameters Slave Operation and SetupSlave Mode USE FIRST, Equalize RUNTIME, USE Last LL Master Operation and Setup Overall ControlPeriodic Data Polling Messages Slave Status ManagerAbnormalFaultCounter Used to tolerate momentary abnormality Invalid Response or no ResponseLL CH Demand Switch DISABLE, STAT, Environcom Remote Stat Master Heat DemandMaster Active Service Master Service StatusModulation Sensor LL Modulation Sensor S5Demand and Rate Implementation Rate AdjustmentIntegrator Compensation Rate Allocation Method Parallel Commonbase Limited Rate AllocationBase Load Common 0-100% Modulating Stage Overflow and UnderflowStagerstate = Active Burner DemandStagerstate = Idle ADD-STAGE Error Threshold Degrees Error ThresholdADD-STAGE Rate Offset -100% to +100% ADD-STAGE ConditionDROP-STAGE Error Threshold Degrees LL ALL Boilers OFF Threshold Temperature or NoneDROP-STAGE Rate Offset -100% to +100% DROP-STAGE ConditionForce Lead Rotation Time Hhmm or None Lead DROP-STAGE on ErrorLAG Selecton Method Sequence ORDER, Measured RUN Time Date Revision Form Sequencer 1 Minute Event Forced Lead RotationSlave Write Data Slave Read Data