Bryan Boilers 250, & 300 ADD-STAGE Error Threshold Degrees, ADD-STAGE Rate Offset -100% to +100%

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Stager can execute an AddStage or DropStage request.

Add Stage Methods

Various methods can be used to determine when a new stage should be added. The internal algorithms that generate AddStageRequests are called Add-stage methods.

All methods work by observing various criteria such as the Firing stages, the commanded rate, or setpoint error.

Adding Stages Parameters:

ADD-STAGE DETECTION TIME1: MM:SS This provides time thresholds.

In the descriptions below, the relevant parameter is referred to as Add-Stage detection timeN.

Add-Stage method1: Disable,

Error threshold, Rate threshold, dError/dt and threshold, dRate/dt and threshold }

In the descriptions below, the relevant AddStageDetect- Timer is referred to as AddStageDetectTimerN.

ADD-STAGE ERROR THRESHOLD: DEGREES

This provides the error threshold as defined by the methods below.

ADD-STAGE RATE OFFSET: -100% TO +100%

This provides the rate offset threshold as defined by the methods below.

Add-stage methods

ERROR THRESHOLD

For error threshold staging, a stage is added when the error becomes excessive based on degrees away from setpoint, and time.

ADD-STAGE CONDITION:

-The modulating burner(s) is at its (their) maximum position per the rate allocation rules,

-The operating point is below the setpoint by an

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Date: 8-4-2010

Revision: 0

Form: 2396

amount greater than or equal to Add-stage

error threshold

When the Add-stage condition is false then AddStage- DetectTimerN is set to zero. (If the condition is true then AddStageDetectTimerN is not zeroed and thus allowed to run.) If this timer reaches or exceeds LLAdd- stage detection timeN then AddStageRequestN is true.

RATE THRESHOLD For rate based staging, a stage is added based on the rate of the modulating stage.

ADD-STAGE CONDITION:

The modulating burner is at a rate that is at or above the rate which is calculated by adding the Add-stage rate offset to the maximum position per the rate allocation rules.

Examples: rate offset = 20% The add-stage condition will occur if the modulating stage is 20% above base load for unlimited allocations, or, if limited, when there is 20% more rate to distribute than can be absorbed by firing the stages at base load.

rate offset = -20% The add-stage condition will be as described just above, but the threshold is now 20% below the modulating stage's base load rate.

To support this, the current Rate Allocation method asks for the current "Overflow rate" - see the Rate Allocator section.

Drop Stage Methods

Various methods can be used to determine when a stage should be dropped. The internal algorithms that generate DropStageRequests are called Drop-stage methods.

One or two methods may be active at any time. If two are active then their requests are OR'd together.

All methods work by observing various criteria such as the Firing stages, the commanded rate, or Setpoint.

Dropping Stages Parameters:

DROP-STAGE DETECTION TIME: MM:SS This provides time thresholds. They differ only in

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Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Clearances Boiler FoundationMinimum Clearances to Combustible Surfaces DIMBoiler Connections Safety Relief ValvesFlow Connection Expansion Tank ConnectionsElectrical Requirements Venting of GAS Train ComponentsKW HP Combustion AIR SupplyLOUVERS, GRILLES, and Screens Combustion AIR OpeningsFlue GAS Venting System Design & InstallationScfm Combustion AIR and Venting Requirements for CanadaBefore Placing Boiler in Operation Marking of GAS VentsTest of GAS Piping Hydrostatic Test of Boilers and SystemStart-Up and Operation Triple-Flex High Efficiency Boilers TRIPLE-FLEX Front View Boiler AssemblyTriple-Flex Rear View TRIPLE-FLEX Rear ViewTRIPLE-FLEX Behind the Cabinet Door TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Right Side View Air Flow Switch TRIPLE-FLEX Left Flue Collector View Pilot Spark Igniter AssemblyTRIPLE-FLEX Right Flue Collector View POWER-UP ValidationHome Sola Hydronic Control SystemKeyboard NavigationStatus Configuration ConfigureSample Configuration Configuration PasswordSafety Verification Configure Verify Change Parameter SettingsSafety Parameter User Confirmation FAULT/ALARM HandlingHome Page Lockout Info BAR Lockouts Clear Lockout OperationFiring Rate Control Operation Firing Rate Field Modulation Configuration Configure ModulationAnnunciation Operation Calibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Setup Advanced SetupSystem Time Setup Advanced Setup Date & Time Outdoor Reset Configure Reset / Reboot DisplayAdvanced Setup Display Reset Safety Verification Configure CH Central Heat Configuration Configure Sensor ConfigurationConfigure CH Central Heat Configuration PID Sound Pressure LevelsSound Pressure Readings Alert Codes Modbus CommunicationDHW RPMODR ILK A2D SLOHFS PIIRevision PRE Checks and Setup Test SetupBoiler Commissioning ModulationDRY RUN Pilot AdjustmentAdjusting Boiler Minimum Input Adjusting Boiler Maximum InputInitial Light OFF IWCGAS Meter Readings CFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clockedPII Or L TroubleshootingDate ILK OFF LCI OFFPII OFF ILK on Weak VsnsrAre OEM Specific Fault Codes Fault CodesOFF ThroughOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Boiler Water Treatment Draining the SystemDo not Flush the System Through the Boiler Suggested Maintenance Schedule External FIRE-SIDE CleaningDate Revision Form Lead Lag Lead LAG LL Master General Operation General Description of the Lead LAG ApplicationDrop-stage method Drop-stage detection timing LL / Multi-Boiler Field Wiring System Wiring HookupLEAD-LAG Operation Slave Parameters Slave Operation and SetupSlave Mode USE FIRST, Equalize RUNTIME, USE Last Overall Control LL Master Operation and SetupSlave Status Manager Periodic Data Polling MessagesInvalid Response or no Response AbnormalFaultCounter Used to tolerate momentary abnormalityMaster Heat Demand LL CH Demand Switch DISABLE, STAT, Environcom Remote StatMaster Service Status Master Active ServiceModulation Sensor LL Modulation Sensor S5Demand and Rate Implementation Rate AdjustmentIntegrator Compensation Rate Allocation Method Parallel Commonbase Limited Rate AllocationBase Load Common 0-100% Overflow and Underflow Modulating StageStagerstate = Active Burner DemandStagerstate = Idle Error Threshold ADD-STAGE Error Threshold DegreesADD-STAGE Rate Offset -100% to +100% ADD-STAGE ConditionLL ALL Boilers OFF Threshold Temperature or None DROP-STAGE Error Threshold DegreesDROP-STAGE Rate Offset -100% to +100% DROP-STAGE ConditionForce Lead Rotation Time Hhmm or None Lead DROP-STAGE on ErrorLAG Selecton Method Sequence ORDER, Measured RUN Time Date Revision Form Forced Lead Rotation Sequencer 1 Minute EventSlave Write Data Slave Read Data