Bryan Boilers Triple-Flex 150, 250, & 300 Burner Demand, Stagerstate = Idle, Stagerstate = Active

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4.7.10BURNER DEMAND

The stager checks the Master’s LL burner demand. If this demand is off all slaves with SlaveStates of AddStage, SuspendStage, or Firing are set to Available by the Rate Allocator turning them all off and the StagerState is set to be Idle.

STAGERSTATE = IDLE WITH SLAVES ACTIVE If the stager runs and its state is Idle, it checks the status of all slaves. If any of these have SlaveState=AddStage, SuspendStage, or Firing then these are set to Available (this will cause the Rate Allocator to turn them all off).

Stager States

The stager's operation is defined for each of its states:

STAGERSTATE = IDLE

Burner demand means that a demand source is calling for heat and there is also setpoint demand.

When there is no burner demand the stager is forced to be Idle.

When burner demand becomes true (Call for Heat) the stager checks the sequencer to identify the lead boiler. That boiler is given a command to start.

The stager resets (to verify it is at 0) and starts its Stager- Timer, and sets the StagerTimeLimit to the value of the slave's Demand-to-firing delay time.

If the Stager fails to get even one boiler from the Sequencer, it issues an alert and suspends until it runs again.

STAGERSTATE = ADDSTAGERESPONSE During this state the stager is waiting for slave to transition to Firing. If the identified boiler has a SlaveState=Firing then the stager:

Resets and starts it’s StagerTimer, sets the StagerTime- Limit to Add-stage interstage delay, and changes the StagerState to InterstageDelay.

If the boiler's SlaveState is still AddStage then:

The stager checks to see if the StagerTimer has reached the StagerTimeLimit.

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Date: 8-4-2010

Revision: 0

Form: 2396

If so then the stager: Changes the SlaveState to Suspend- Stage, resets and starts its StagerTimer, sets the StagerTimeLimit to T_StagerSuspend. This allows additional time for the slave to reach its firing condition.

STAGERSTATE = ADDSTAGESUSPEND During this state the stager is waiting to see if the slave has transitioned to Firing or Available.

If the identified boiler has a SlaveState=Firing then the stager:

Resets and starts its StagerTimer, sets the StagerTime- Limit to Add-stage interstage delay, it changes the StagerState to InterstageDelay.

The stager checks to see if the StagerTimer has reached the StagerTimeLimit.

If so then:

If the boiler's SlaveState is set to Available.

If any slave boiler is firing then StagerState = Active

Otherwise StagerState = Idle

STAGERSTATE = ACTIVE

During this state the stager is ready to manage add-stage and drop-stage requests.

If AddStageRequest is true

The Stager ask the Sequencer for an available slave.

When an available slave is found the stager repeats the above steps to bring this stage to Active.

If DropStageRequest is true and more than 1 slave burner is firing, the stager:

Invokes SetRecovering for the stage identified by DropStageRequest. This will turn the stage off and put it into the recovering state until it has finished its postpurge (if any).

Resets and starts its StagerTimer, sets StagerTime- Limit to Drop-stage interstage delay, changes the StagerState to InterstageDelay, invokes an action to reset the Add/Drop detection timers.

When the Interstage time has elapsed, the

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Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Boiler Foundation ClearancesMinimum Clearances to Combustible Surfaces DIMSafety Relief Valves Boiler ConnectionsFlow Connection Expansion Tank ConnectionsVenting of GAS Train Components Electrical RequirementsKW HP Combustion AIR SupplyCombustion AIR Openings LOUVERS, GRILLES, and ScreensDesign & Installation Flue GAS Venting SystemCombustion AIR and Venting Requirements for Canada ScfmMarking of GAS Vents Before Placing Boiler in OperationHydrostatic Test of Boilers and System Test of GAS PipingStart-Up and Operation Triple-Flex High Efficiency Boilers Boiler Assembly TRIPLE-FLEX Front ViewTRIPLE-FLEX Rear View Triple-Flex Rear ViewTRIPLE-FLEX Right Side View TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Behind the Cabinet Door Air Flow Switch Pilot Spark Igniter Assembly TRIPLE-FLEX Left Flue Collector ViewPOWER-UP Validation TRIPLE-FLEX Right Flue Collector ViewHome Sola Hydronic Control SystemNavigation KeyboardConfiguration Configure StatusConfiguration Password Sample ConfigurationChange Parameter Settings Safety Verification Configure VerifyFAULT/ALARM Handling Safety Parameter User ConfirmationInfo BAR Lockouts Clear Lockout Operation Home Page LockoutAnnunciation Operation Modulation Configuration Configure ModulationFiring Rate Control Operation Firing Rate Field System Time Setup Advanced Setup Date & Time Advanced Setup Setup Advanced SetupCalibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Display Reset Reset / Reboot DisplayOutdoor Reset Configure Configure CH Central Heat Configuration Configure Sensor ConfigurationSafety Verification Configure CH Central Heat Configuration Sound Pressure Levels PIDSound Pressure Readings Modbus Communication Alert CodesRPM DHWODR ILK SLO A2DHFS PIIRevision Test Setup PRE Checks and SetupBoiler Commissioning ModulationPilot Adjustment DRY RUNAdjusting Boiler Maximum Input Adjusting Boiler Minimum InputInitial Light OFF IWCCFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clocked GAS Meter ReadingsTroubleshooting PII Or LDate PII OFF LCI OFFILK OFF ILK on Vsnsr WeakFault Codes Are OEM Specific Fault CodesOFF ThroughOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Do not Flush the System Through the Boiler Draining the SystemBoiler Water Treatment External FIRE-SIDE Cleaning Suggested Maintenance ScheduleDate Revision Form Lead Lag General Description of the Lead LAG Application Lead LAG LL Master General OperationDrop-stage method Drop-stage detection timing System Wiring Hookup LL / Multi-Boiler Field WiringLEAD-LAG Operation Slave Mode USE FIRST, Equalize RUNTIME, USE Last Slave Operation and SetupSlave Parameters LL Master Operation and Setup Overall ControlPeriodic Data Polling Messages Slave Status ManagerAbnormalFaultCounter Used to tolerate momentary abnormality Invalid Response or no ResponseLL CH Demand Switch DISABLE, STAT, Environcom Remote Stat Master Heat DemandMaster Active Service Master Service StatusModulation Sensor LL Modulation Sensor S5Demand and Rate Integrator Compensation Rate AdjustmentImplementation Base Load Common 0-100% Rate AllocationRate Allocation Method Parallel Commonbase Limited Modulating Stage Overflow and UnderflowStagerstate = Idle Burner DemandStagerstate = Active ADD-STAGE Error Threshold Degrees Error ThresholdADD-STAGE Rate Offset -100% to +100% ADD-STAGE ConditionDROP-STAGE Error Threshold Degrees LL ALL Boilers OFF Threshold Temperature or NoneDROP-STAGE Rate Offset -100% to +100% DROP-STAGE ConditionLAG Selecton Method Sequence ORDER, Measured RUN Time Lead DROP-STAGE on ErrorForce Lead Rotation Time Hhmm or None Date Revision Form Sequencer 1 Minute Event Forced Lead RotationSlave Write Data Slave Read Data