Bryan Boilers 200, Triple-Flex 150, 250, & 300 service manual Lci Off, Pii Off, Ilk Off

Page 47

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Date:

8-4-2010

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revision:

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Form:

2396

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Description

 

 

 

 

Recommended Troubleshooting of Lockout Codes

 

 

Code

32-46

Internal

 

 

 

fault:

 

 

 

 

 

 

 

 

 

L

 

 

 

Safety

Key

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

through 14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

47

 

Flame

Rod

to

 

 

 

 

 

 

 

 

 

H

 

 

 

ground leakage

 

 

 

 

 

 

 

 

 

 

 

 

 

48

 

Static

flame

(not

 

 

 

 

 

 

 

 

 

H

 

 

 

flickering)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

49

 

24VAC voltage low/

1.

Check the Module and display connections.

 

 

H

 

 

 

high

 

 

 

 

 

 

 

2.

Check the Module power supply and make sure that both

 

 

 

 

 

 

 

 

 

 

 

 

 

frequency, voltage and VA meet the specifications.

 

 

 

 

50

 

Modulation fault

 

 

Internal sub-system fault.

 

 

H

51

 

Pump fault

 

 

 

1.

Review alert messages for possible trends.

 

 

H

52

 

Motor

tachometer

2.

Correct possible problems.

 

 

H

 

 

 

fault

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

53

 

AC

inputs

phase

1.

Check the Module and display connections.

 

 

L

 

 

 

reversed

 

 

 

2.

Check the Module power supply and make sure that both

 

 

 

 

 

 

 

 

 

 

 

 

 

frequency and voltagemeet the specifications.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

On 24Vac applications, assure that J4 terminal 10 and J8

 

 

 

 

 

 

 

 

 

 

 

 

 

terminal 2 are connected together.

 

 

 

 

54-57

RESERVED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

58

 

Internal

fault: HFS

Internal Fault.

 

 

L

 

 

 

shorted to IAS

 

 

1.

Reset Module.

 

 

 

 

59

 

Internal

Fault: Mux

2.

If fault repeats, replace module

 

 

L

 

 

 

pin shorted

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

Internal Fault: HFS

 

 

 

 

 

 

 

 

 

L

 

 

 

shorted to LFS

 

 

 

 

 

 

 

 

 

 

 

 

 

61

 

Anti short cycle

 

 

Will not be a lockout fault. Hold Only.

 

 

H

62

 

Fan

speed

not

 

 

 

 

 

 

 

 

 

H

 

 

 

proved

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

 

LCI OFF

 

 

 

1.

Check wiring and correct any faults.

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check Interlocks connected to the LCI to assure proper

 

 

 

 

 

 

 

 

 

 

 

 

 

function.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Reset and sequence the module; monitor the LCI status.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

If code persists, replace the module

 

 

 

 

64

 

PII OFF

 

 

 

 

 

 

1.

Check wiring and correct any faults.

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check Preignition Interlock switches to assure proper

 

 

 

 

 

 

 

 

 

 

 

 

 

functioning.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Check the valve operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Reset and sequence the module; monitor the PII status.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

If code persists, replace the module.

 

 

 

 

 

65

 

 

Interrupted

Airflow

 

 

1.

Check wiring and correct any possible shorts.

 

 

 

 

H or L

 

 

 

 

 

Switch OFF

 

 

 

 

 

2.

Check airflow switches to assure proper functioning.

 

 

 

 

 

 

66

 

 

Interrupted

 

Airflow

 

 

3.

Check the fan/blower operation.

 

 

 

 

 

H or L

 

 

 

 

 

Switch ON

 

 

 

 

 

4.

Reset and sequence the module;

monitor the airflow status.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

If code persists, replace the module.

 

 

 

 

 

67

 

ILK OFF

 

 

 

 

1.

Check wiring and correct any possible

shorts.

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check Interlock (ILK) switches to assure proper function.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Verify voltage through the interlock string to the interlock input

 

 

 

 

 

 

 

 

 

 

 

 

 

with a voltmeter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

If steps 1-3 are correct and the fault persists, replace the

 

 

 

 

 

 

 

 

 

 

 

 

 

module.

 

 

 

 

41

Image 47
Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form DIM Boiler FoundationClearances Minimum Clearances to Combustible SurfacesExpansion Tank Connections Safety Relief ValvesBoiler Connections Flow ConnectionCombustion AIR Supply Venting of GAS Train ComponentsElectrical Requirements KW HPLOUVERS, GRILLES, and Screens Combustion AIR OpeningsFlue GAS Venting System Design & InstallationScfm Combustion AIR and Venting Requirements for CanadaBefore Placing Boiler in Operation Marking of GAS VentsTest of GAS Piping Hydrostatic Test of Boilers and SystemStart-Up and Operation Triple-Flex High Efficiency Boilers TRIPLE-FLEX Front View Boiler AssemblyTriple-Flex Rear View TRIPLE-FLEX Rear ViewTRIPLE-FLEX Behind the Cabinet Door TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Right Side View Air Flow Switch TRIPLE-FLEX Left Flue Collector View Pilot Spark Igniter AssemblySola Hydronic Control System POWER-UP ValidationTRIPLE-FLEX Right Flue Collector View HomeKeyboard NavigationStatus Configuration ConfigureSample Configuration Configuration PasswordSafety Verification Configure Verify Change Parameter SettingsSafety Parameter User Confirmation FAULT/ALARM HandlingHome Page Lockout Info BAR Lockouts Clear Lockout OperationFiring Rate Control Operation Firing Rate Field Modulation Configuration Configure ModulationAnnunciation Operation Calibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Setup Advanced SetupSystem Time Setup Advanced Setup Date & Time Outdoor Reset Configure Reset / Reboot DisplayAdvanced Setup Display Reset Safety Verification Configure CH Central Heat Configuration Configure Sensor ConfigurationConfigure CH Central Heat Configuration PID Sound Pressure LevelsSound Pressure Readings Alert Codes Modbus CommunicationDHW RPMODR ILK PII SLOA2D HFSRevision Modulation Test SetupPRE Checks and Setup Boiler CommissioningDRY RUN Pilot AdjustmentIWC Adjusting Boiler Maximum InputAdjusting Boiler Minimum Input Initial Light OFFGAS Meter Readings CFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clockedPII Or L TroubleshootingDate ILK OFF LCI OFFPII OFF ILK on Weak VsnsrThrough Fault CodesAre OEM Specific Fault Codes OFFOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Boiler Water Treatment Draining the SystemDo not Flush the System Through the Boiler Suggested Maintenance Schedule External FIRE-SIDE CleaningDate Revision Form Lead Lag Lead LAG LL Master General Operation General Description of the Lead LAG ApplicationDrop-stage method Drop-stage detection timing LL / Multi-Boiler Field Wiring System Wiring HookupLEAD-LAG Operation Slave Parameters Slave Operation and SetupSlave Mode USE FIRST, Equalize RUNTIME, USE Last Overall Control LL Master Operation and SetupSlave Status Manager Periodic Data Polling MessagesInvalid Response or no Response AbnormalFaultCounter Used to tolerate momentary abnormalityMaster Heat Demand LL CH Demand Switch DISABLE, STAT, Environcom Remote StatLL Modulation Sensor S5 Master Active ServiceMaster Service Status Modulation SensorDemand and Rate Implementation Rate AdjustmentIntegrator Compensation Rate Allocation Method Parallel Commonbase Limited Rate AllocationBase Load Common 0-100% Overflow and Underflow Modulating StageStagerstate = Active Burner DemandStagerstate = Idle ADD-STAGE Condition ADD-STAGE Error Threshold DegreesError Threshold ADD-STAGE Rate Offset -100% to +100%DROP-STAGE Condition DROP-STAGE Error Threshold DegreesLL ALL Boilers OFF Threshold Temperature or None DROP-STAGE Rate Offset -100% to +100%Force Lead Rotation Time Hhmm or None Lead DROP-STAGE on ErrorLAG Selecton Method Sequence ORDER, Measured RUN Time Date Revision Form Slave Read Data Sequencer 1 Minute EventForced Lead Rotation Slave Write Data