Bryan Boilers Triple-Flex 150, 250, & 300, 200 service manual ILK on

Page 48

 

 

 

 

Date:

8-4-2010

 

 

 

 

Revision:

 

0

 

 

 

 

Form:

2396

 

 

 

 

 

Code

Description

Recommended Troubleshooting of Lockout Codes

 

Code

68

ILK ON

 

This lockout occurs when the interlock string is closed before the

L

 

 

 

blower starts. The airflow switch is the only device in the

 

 

 

 

interlock string that will open when in standby. Probable causes

 

 

 

 

are.

 

 

 

 

 

 

1. Air pressure in the boiler room has become negative.

 

 

 

 

 

 

2. Excessive downdraft in the stack.

 

 

 

 

 

 

3. Blower is spinning before being commanded by the

 

 

 

 

 

hydronic control. Make sure blower is not running in

 

 

 

 

 

standby.

 

 

 

 

 

 

4. Airflow switch is stuck closed.

 

 

69

Pilot test hold

1. Verify Run/Test is changed to Run.

 

H

 

 

 

2.

Reset Module.

 

 

 

 

 

3.

If fault repeats, replace module.

 

 

70

Wait for

leakage

1. Internal Fault. Reset Module.

 

H

 

test completion

2. If fault repeats, replace module.

 

 

71-77

RESERVED

 

 

 

 

78

Demand

Lost in

1. Check wiring and correct any possible errors.

 

H

 

Run

 

2. If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

79

Outlet high limit

1. Check wiring and correct any possible errors.

 

H or L

 

 

 

2.

Replace the Outlet high limit.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

80

DHW high limit

1. Check wiring and correct any possible errors.

 

H or L

 

 

 

2.

Replace the DHW high limit.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

81

Delta T limit

1. Check Inlet and Outlet sensors and pump circuits for proper

H or L

 

 

 

operation.

 

 

 

 

 

2.

Recheck the Delta T Limit to confirm proper setting.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

82

Stack limit

 

1. Check wiring and correct any possible errors.

 

H or L

 

 

 

2.

Replace the Stack high limit.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

83-90

RESERVED

 

 

 

 

91

Inlet sensor fault

1. Check wiring and correct any possible errors.

 

H

 

 

 

2.

Replace the Inlet sensor.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

92

Outlet sensor fault

1. Check wiring and correct any possible errors.

 

H

 

 

 

2.

Replace the Outlet sensor.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

93

DHW sensor fault

1. Check wiring and correct any possible errors.

 

H

 

 

 

2.

Replace the DHW sensor.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

94

Header sensor fault

1. Check wiring and correct any possible errors.

 

H

 

 

 

2.

Replace the header sensor.

 

 

 

 

 

3.

If previous steps are correct and fault persists, replace the

 

 

 

 

module.

 

 

95

Stack sensor fault

1. Check wiring and correct any possible errors.

 

H

 

 

 

 

42

 

 

Image 48
Contents Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Boiler Foundation ClearancesMinimum Clearances to Combustible Surfaces DIMSafety Relief Valves Boiler ConnectionsFlow Connection Expansion Tank ConnectionsVenting of GAS Train Components Electrical RequirementsKW HP Combustion AIR SupplyCombustion AIR Openings LOUVERS, GRILLES, and ScreensDesign & Installation Flue GAS Venting SystemCombustion AIR and Venting Requirements for Canada ScfmMarking of GAS Vents Before Placing Boiler in OperationHydrostatic Test of Boilers and System Test of GAS PipingStart-Up and Operation Triple-Flex High Efficiency Boilers Boiler Assembly TRIPLE-FLEX Front ViewTRIPLE-FLEX Rear View Triple-Flex Rear ViewTRIPLE-FLEX Left Side View TRIPLE-FLEX Right Side ViewTRIPLE-FLEX Behind the Cabinet Door Air Flow Switch Pilot Spark Igniter Assembly TRIPLE-FLEX Left Flue Collector ViewPOWER-UP Validation TRIPLE-FLEX Right Flue Collector ViewHome Sola Hydronic Control SystemNavigation KeyboardConfiguration Configure StatusConfiguration Password Sample ConfigurationChange Parameter Settings Safety Verification Configure VerifyFAULT/ALARM Handling Safety Parameter User ConfirmationInfo BAR Lockouts Clear Lockout Operation Home Page LockoutModulation Configuration Configure Modulation Annunciation OperationFiring Rate Control Operation Firing Rate Field Advanced Setup Setup Advanced Setup System Time Setup Advanced Setup Date & TimeCalibrate Touch Screen Setup Advanced Setup Diagnostics Reset / Reboot Display Advanced Setup Display ResetOutdoor Reset Configure Configure Sensor Configuration Configure CH Central Heat ConfigurationSafety Verification Configure CH Central Heat Configuration Sound Pressure Levels PIDSound Pressure Readings Modbus Communication Alert CodesRPM DHWODR ILK SLO A2DHFS PIIRevision Test Setup PRE Checks and SetupBoiler Commissioning ModulationPilot Adjustment DRY RUNAdjusting Boiler Maximum Input Adjusting Boiler Minimum InputInitial Light OFF IWCCFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clocked GAS Meter ReadingsTroubleshooting PII Or LDate LCI OFF PII OFFILK OFF ILK on Vsnsr WeakFault Codes Are OEM Specific Fault CodesOFF ThroughOFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Draining the System Do not Flush the System Through the BoilerBoiler Water Treatment External FIRE-SIDE Cleaning Suggested Maintenance ScheduleDate Revision Form Lead Lag General Description of the Lead LAG Application Lead LAG LL Master General OperationDrop-stage method Drop-stage detection timing System Wiring Hookup LL / Multi-Boiler Field WiringLEAD-LAG Operation Slave Operation and Setup Slave Mode USE FIRST, Equalize RUNTIME, USE LastSlave Parameters LL Master Operation and Setup Overall ControlPeriodic Data Polling Messages Slave Status ManagerAbnormalFaultCounter Used to tolerate momentary abnormality Invalid Response or no ResponseLL CH Demand Switch DISABLE, STAT, Environcom Remote Stat Master Heat DemandMaster Active Service Master Service StatusModulation Sensor LL Modulation Sensor S5Demand and Rate Rate Adjustment Integrator CompensationImplementation Rate Allocation Base Load Common 0-100%Rate Allocation Method Parallel Commonbase Limited Modulating Stage Overflow and UnderflowBurner Demand Stagerstate = IdleStagerstate = Active ADD-STAGE Error Threshold Degrees Error ThresholdADD-STAGE Rate Offset -100% to +100% ADD-STAGE ConditionDROP-STAGE Error Threshold Degrees LL ALL Boilers OFF Threshold Temperature or NoneDROP-STAGE Rate Offset -100% to +100% DROP-STAGE ConditionLead DROP-STAGE on Error LAG Selecton Method Sequence ORDER, Measured RUN TimeForce Lead Rotation Time Hhmm or None Date Revision Form Sequencer 1 Minute Event Forced Lead RotationSlave Write Data Slave Read Data